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Freelance Finite Element Analysis Fea Engineer Jobs

Lund Boats

Engineering Manager - FEA Lead

Fond Du Lac, WI · On-site

$103K - $164K/yr

As an Engineering Manager - Finite Element Analysis (FEA Lead) you will lead a high-performing team of analysis engineers supporting the design and development of conventional marine internal ...

Cspeed

FEA Packaging Engineer

Palo Alto, CA · On-site

The Role This position performs finite element analysis for CspeedIO optical engine packages across both thermal and structural domains. It is scoped for a strong FEA engineer: demonstrated depth in ...

Pacific Fusion

Senior Structures Engineer

San Leandro, CA · On-site

$113K - $154K/yr

Provide miscellaneous structural engineering support and detailed mechanical analysis, including Finite Element Analysis (FEA), for various mechanical design scopes and high-load systems. * Design ...

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How much do freelance finite element analysis fea engineer jobs pay per hour?

As of Aug 9, 2026, the average hourly pay for freelance finite element analysis fea engineer in the United States is $33.20, according to ZipRecruiter salary data. Most workers in this role earn between $26.92 and $37.50 per hour, depending on experience, location, and employer.

What does a freelance finite element analysis (FEA) engineer do?

A Freelance Finite Element Analysis (FEA) Engineer specializes in using FEA software to simulate and analyze the physical behavior of structures and components under various conditions. Their work involves creating detailed models, applying loads and boundary conditions, and interpreting results to ensure safety, efficiency, and compliance with engineering standards. Freelance FEA Engineers often assist clients across industries such as automotive, aerospace, civil engineering, and manufacturing, offering flexible project-based solutions. They are skilled in software like ANSYS, Abaqus, and SolidWorks Simulation, providing valuable insights that help optimize designs and reduce development costs.

What are the key skills and qualifications needed to thrive as a freelance finite element analysis (FEA) engineer?

To thrive as a Freelance FEA Engineer, you need a solid background in mechanical engineering, advanced knowledge of finite element analysis principles, and often a relevant engineering degree. Proficiency in FEA software such as ANSYS, Abaqus, or SolidWorks Simulation, along with familiarity with CAD tools and possibly certifications like Professional Engineer (PE), is typically expected. Excellent problem-solving, communication, and project management skills help you deliver clear results to clients and manage multiple projects independently. These skills ensure accurate analyses, effective client interactions, and the successful completion of complex engineering projects.

What are some common challenges freelance FEA engineers face when collaborating remotely with clients and teams?

Freelance FEA engineers often work with clients and project teams who may be located in different regions or time zones, which can make communication and alignment challenging. Clearly defining project requirements, milestones, and feedback loops is essential to ensure expectations are met and revisions are minimized. Additionally, freelancers must be proactive in managing data security, sharing large simulation files, and keeping their software and skills up to date to remain competitive. Building strong relationships and maintaining professionalism in all communications can help overcome these challenges and lead to successful long-term collaborations.
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Freelance Finite Element Analysis Fea Engineer jobs near you
Infographic showing various Freelance Finite Element Analysis Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 82% Full Time, 14% Part Time, and 4% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $69,055 per year, or $33.2 per hour.

Structural CAE Engineer

Source Mantra Inc

Dearborn, MI • On-site

$35 - $40/hr

Contractor

Posted 4 days ago

Job description

Job Title

Structural CAE Engineer (ABAQUS & HyperMesh)

Overview

We are seeking an experienced  Structural CAE Engineer to support the structural design and analysis of high-voltage battery systems using advanced CAE tools. The ideal candidate will collaborate with battery design teams to develop, analyze, and validate structural performance while supporting innovative battery technologies.

This is a hybrid position requiring 4 days per week onsite (Monday–Thursday).

Key Responsibilities
  • Build 3D structural CAE models for battery internal components from CAD data.
  • Develop and debug complex finite element models independently.
  • Perform nonlinear structural simulations for battery packs at the system, subsystem, and component levels using CAE tools.
  • Conduct pre-processing, meshing, simulation setup, post-processing, and result evaluation.
  • Provide technical recommendations and design guidance based on simulation results.
  • Collaborate with cross-functional engineering teams to obtain simulation boundary conditions.
  • Support correlation of CAE models with physical testing data.
  • Coordinate with CAE teams supporting meshing and geometry cleanup activities.
  • Prepare clear, organized technical reports documenting analysis, conclusions, and recommendations.
Required Qualifications
  • Master's degree in Mechanical Engineering (including FEA coursework).
  • Graduate-level coursework in Finite Element Analysis (FEA).
  • Thesis, research, or project experience involving structural analysis.
  • Experience with nonlinear FEA projects.
  • Minimum 4 years of experience working with structural components and designs in an engineering environment.
  • Minimum 3 years of experience using ABAQUS for nonlinear finite element analysis (5+ years preferred).
  • Strong expertise in:
    • ABAQUS
    • HyperMesh
    • nCode or fe-safe
    • 3DEXPERIENCE (3DX)
  • Experience building and setting up finite element models.
  • Experience evaluating simulation results and correlating CAE results with physical testing.
  • Ability to independently modify and assess finite element meshes.
  • Strong written and verbal communication skills.
Preferred Qualifications
  • 5+ years of CAE structural modeling and nonlinear simulation experience.
  • M.S. in Mechanical Engineering or equivalent.
  • Experience with:
    • OptiStruct Non-Linear
    • HyperView
    • ABAQUS Viewer
    • Teamcenter
    • ANSYS or equivalent CAE tools
  • Experience with fatigue analysis tools such as FEMFAT, nCode, or fe-safe.
  • Knowledge of structural materials, fracture mechanics, crack propagation, and energy flow analysis.
  • Experience with Python scripting in ABAQUS.
  • Familiarity with thermal-mechanical coupled analysis.
  • Experience using optimization tools such as modeFRONTIER, iSight, HEEDS, Tosca, or OptiStruct.
  • Experience with physical testing and validation.
  • Ability to mentor junior engineers and collaborate effectively within cross-functional teams.
  • Knowledge of variability, robustness, and Six Sigma methodologies.