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Foam Machine Operator Jobs (NOW HIRING)

pregis

Foam Operator 1 - Days

Hopkinsville, KY

$17.50 - $22/hr

PE Foam Extrusion Line Operator - 2-2-3, 12 hour day shift Position Summary The PE Foam Extrusion ... machinery, and chemical blowing agents. Required use of personal protective equipment (PPE). Key ...

Teksky

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Sewing Machine Operator

Coldwater, MI · On-site

$17 - $19/hr

Job Summary Seeking a reliable Sewing Machine Operator to operate industrial sewing machines, sew Velcro onto foam products, and support daily production in a clean, safety-focused manufacturing ...

New

PSI Group, Inc.

Machine Operator - McAdoo

Mcadoo, PA

$21/hr

Engineered Foam Products * Packaging Equipment & Machinery * Resources Resources * Box Styles * Pre ... Machine Operator ABOUT US Packaging Services Industries, Inc., began production in 1976 and ...

New

WTB West

Machine Operator I

Phoenix, AZ · On-site

$16.25 - $19.25/hr

JOB SUMMARY The Machine Operator I is an entry-level position responsible for learning and ... QUALIFICATIONS * 0-1 year of experience in a manufacturing or production environment (foam or ...

Sika AG

Machine Operator

Greer, SC · On-site

$16.25 - $19.50/hr

We are seeking dynamic and results driven Machine Operator to join our Insulation Greer team ... Inspect and test product for quality measures including dimensions, foam quality, and appearance ...

Wm T Burnett West LLC

Machine Operator I

Phoenix, AZ

$16.25 - $19.25/hr

Description JOB SUMMARY The Machine Operator I is an entry-level position responsible for learning ... foam or chemical industry preferred). * High School Diploma or equivalent. * Ability to follow ...

Sika

Machine Operator

Greer, SC

$16.25 - $19.50/hr

We are seeking dynamic and results driven Machine Operator to join our Insulation Greer team ... Inspect and test product for quality measures including dimensions, foam quality, and appearance ...

WTB West

Machine Operator II

Phoenix, AZ · On-site

$18 - $19/hr

JOB SUMMARY The Machine Operator II is an entry-level position responsible for learning and ... QUALIFICATIONS * 0-1 year of experience in a manufacturing or production environment (foam or ...

Sika AG

Machine Operator

Greer, SC

$16.25 - $19.50/hr

We are seeking dynamic and results driven Machine Operator to join our Insulation Greer team ... Inspect and test product for quality measures including dimensions, foam quality, and appearance ...

Wm T Burnett West LLC

Machine Operator II

Phoenix, AZ

$18 - $19/hr

Description JOB SUMMARY The Machine Operator II is an entry-level position responsible for learning ... foam or chemical industry preferred). * High School Diploma or equivalent. * Ability to follow ...

RUG PAD USA LLC

Latex Line Machine Operator

Suffield, CT · On-site

$19.23 - $20.40/hr

The Latex Line Machine Operator is responsible for operating, monitoring, and maintaining latex coating or foam production machinery used in manufacturing processes. This role ensures product quality ...

Kelly Services

Machine Operator

Goodyear, AZ · On-site

$21/hr

Machine Operator Schedule & Pay: * Monday to Friday, 4:00 PM - 12:30 AM * $21/hour Location ... Operate manual production machinery, including wood molder and foam press machines; may receive ...

Kelly Services

Machine Operator

Goodyear, AZ

$21/hr

Machine Operator Schedule & Pay: * Monday to Friday, 4:00 PM - 12:30 AM * $21/hour Location ... Operate manual production machinery, including wood molder and foam press machines; may receive ...

WinCup

Machine Operator - Production

West Chicago, IL · On-site

$19 - $25/hr

WinCup is driven by our Vio biodegradable foam technology, Our Phade line of PHA based straws and ... Machine Operator (PEO) Job Location: West Chicago ,IL 1425 W Hawthorne Ln, West Chicago, IL 60185 ...

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All JobsFoam Machine Operator Jobs

Foam Machine Operator information

See salary details

$12

$18

$23

How much do foam machine operator jobs pay per hour?

As of Jul 24, 2026, the average hourly pay for foam machine operator in the United States is $18.19, according to ZipRecruiter salary data. Most workers in this role earn between $16.35 and $19.47 per hour, depending on experience, location, and employer.

What are some common challenges Foam Machine Operators face during daily operations?

Foam Machine Operators often encounter challenges such as maintaining consistent foam quality, troubleshooting equipment malfunctions, and managing production deadlines. Ensuring proper calibration and cleanliness of the machinery is essential to avoid product defects and downtime. Operators also need to collaborate closely with maintenance teams and quality control to quickly resolve issues and keep production on schedule. Attention to detail and strong problem-solving skills are key to success in this role.

What is a machine operator's job salary?

The salary of a foam machine operator typically ranges from $25,000 to $45,000 annually, depending on experience, location, and the complexity of the equipment operated. Skilled operators with certifications or specialized training may earn higher wages, especially in industrial or event settings.

What are the key skills and qualifications needed to thrive as a Foam Machine Operator, and why are they important?

To thrive as a Foam Machine Operator, you need mechanical aptitude, attention to detail, and a high school diploma or equivalent. Familiarity with industrial foam production machinery, safety protocols, and basic quality control systems is typically required. Strong problem-solving skills, teamwork, and effective communication set exceptional operators apart. These skills are essential for maintaining product quality, ensuring workplace safety, and minimizing downtime in manufacturing environments.

What is a foam operator?

A foam machine operator is a worker responsible for setting up, operating, and maintaining foam machines used in entertainment, cleaning, or firefighting applications. They ensure the equipment functions correctly and follow safety protocols, often requiring knowledge of the machinery and safety certifications. The role may involve working in environments with water, chemicals, or high noise levels.

What does a Foam Machine Operator do?

A Foam Machine Operator is responsible for setting up, operating, and maintaining machines that produce foam products, such as cushions, insulation, or packaging materials. They monitor the production process to ensure foam quality, adjust machine settings as needed, and troubleshoot any issues that arise. Operators also inspect finished products for defects and follow safety protocols to ensure a safe working environment. The role often requires attention to detail, mechanical aptitude, and the ability to work efficiently in a manufacturing setting.

Is being a packaging operator hard?

Foam machine operators typically work in manufacturing environments, operating and maintaining foam dispensing equipment. The job requires attention to safety protocols, basic mechanical skills, and the ability to work in a fast-paced setting, but it is generally considered manageable with proper training. Physical stamina and adherence to safety standards are important aspects of the role.

What is the difference between Foam Machine Operator vs Spray Foam Installer?

AspectFoam Machine OperatorSpray Foam Installer
CredentialsCertification in equipment operation, safety trainingCertification in spray foam application, safety training
Work EnvironmentManufacturing facilities, production linesConstruction sites, insulation projects
Industry UsageManufacturing, production of foam productsConstruction, home insulation
Job FocusOperating foam machinery, quality controlApplying spray foam insulation, surface prep

While both roles involve working with foam products, the Foam Machine Operator primarily focuses on operating and maintaining foam production equipment in manufacturing settings. In contrast, the Spray Foam Installer applies foam insulation directly on construction sites. Certification requirements overlap, but their work environments and job responsibilities differ significantly.

What is the highest paying machine operator job?

The highest paying machine operator jobs are often in specialized industries such as aerospace, oil and gas, or manufacturing of complex machinery, with roles like CNC machine operators or industrial machine setters earning higher wages. Advanced skills, certifications, and experience in these fields typically lead to higher salaries compared to general machine operator positions.
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What are the most commonly searched types of Foam Machine Operator jobs? The most popular types of Foam Machine Operator jobs are:
What states have the most Foam Machine Operator jobs? States with the most job openings for Foam Machine Operator jobs include:
What job categories do people searching Foam Machine Operator jobs look for? The top searched job categories for Foam Machine Operator jobs are:
Foam Machine Operator jobs near you
Infographic showing various Foam Machine Operator job openings in the United States as of July 2026, with employment types broken down into 1% Locum Tenens, 6% Internship, 84% Full Time, 5% Part Time, 2% Contract, and 2% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $37,827 per year, or $18.2 per hour.
Foam Operator 1 - Days

Foam Operator 1 - Days

pregis

Hopkinsville, KY

$17.50 - $22/hr

Other

Posted 11 days ago

Pregis rating

6.9

Company rating: 6.9 out of 10

Based on 27 frontline employees who took The Breakroom Quiz

71st of 114 rated packaging manufacturers

Job description

Job Description: PE Foam Extrusion Line Operator - 2-2-3, 12 hour day shift

Position Summary

The PE Foam Extrusion Line Operator is responsible for operating, monitoring, and maintaining polyethylene (PE) foam extrusion equipment to produce high-quality foam products in compliance with company specifications and safety standards. This role requires strong technical aptitude, attention to detail, and the ability to troubleshoot process and equipment issues specific to PE foam production.

Key Responsibilities
  • Set up and operate PE foam extrusion lines, including extruders, dies, cooling systems, and downstream equipment
  • Monitor and adjust process parameters such as temperature profiles, pressure, blowing agents, screw speed, and line speed
  • Perform product changeovers, start-ups, and shutdowns efficiently for various PE foam products
  • Inspect finished foam for density, thickness, cell structure, and surface quality to meet specifications
  • Troubleshoot quality issues such as shrinkage, collapse, uneven cell structure, or surface defects
  • Perform routine maintenance, cleaning, and die conditioning to ensure optimal extrusion performance
  • Accurately complete production records, batch logs, and quality documentation
  • Follow safety procedures for handling heated materials, pressurized systems, and blowing agents
  • Coordinate with maintenance, quality, and production teams to optimize uptime and efficiency
  • Maintain a clean, organized, and safe work environment
Required Qualifications
  • High school diploma or equivalent
  • Experience in extrusion or plastics manufacturing preferred
  • Strong mechanical aptitude and problem-solving skills
  • Ability to read and understand work instructions, specifications, and SOPs
  • Basic math skills for measurements and production calculations
  • Ability to safely operate manufacturing equipment
  • Willingness to work in a fast-paced production environment
Preferred Qualifications
  • Experience with polyethylene (PE) foam extrusion
  • Familiarity with blowing agents and foam expansion processes
  • Experience with PLC/HMI control systems
  • Forklift certification (or willingness to obtain)
  • Lean manufacturing or continuous improvement experience
Physical Requirements
  • Ability to stand for extended periods
  • Ability to lift up to 50 lbs
  • Comfortable working in a hot, noisy manufacturing environment
  • Manual dexterity and hand-eye coordination
Work Environment

Manufacturing environment with exposure to heat, noise, moving machinery, and chemical blowing agents. Required use of personal protective equipment (PPE).

Key Competencies
  • Attention to detail
  • Problem-solving and troubleshooting
  • Teamwork and communication
  • Reliability and time management
  • Strong safety focus

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What Pregis employees say

Pay

Benefits

Hours and flexibility

Workplace

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About Pregis

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Deerfield, IL, US

Year founded

2005

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