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How much do finite element analysis engineer jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for finite element analysis engineer in the United States is $53.63, according to ZipRecruiter salary data. Most workers in this role earn between $43.27 and $62.26 per hour, depending on experience, location, and employer.

What does a Finite Element Analysis Engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are some common challenges faced by Finite Element Analysis Engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What engineers make $500,000?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or senior software engineering can earn $500,000 or more annually, often through a combination of base salary, bonuses, and stock options. Achieving this level typically requires advanced skills, extensive experience, and working in high-demand industries or leadership roles.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are the key skills and qualifications needed to thrive as a Finite Element Analysis Engineer, and why are they important?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.
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Finite Element Analysis Engineer jobs near you
Infographic showing various Finite Element Analysis Engineer job openings in the United States as of May 2026, with employment types broken down into 99% Full Time, and 1% Contract. Highlights an 88% Physical, 2% Hybrid, and 10% Remote job distribution, with an average salary of $111,552 per year, or $53.6 per hour.
Finite Element Analysis Engineer

Finite Element Analysis Engineer

Moseley Technical Services, Inc.

Sterling Heights, MI • On-site

$52.16 - $55.06/hr

Full-time

Medical, Retirement

Posted 18 days ago

Job description

Check out this new opportunity!
Finite Element Analysis (FEA) Engineer
Sterling Heights, MI
$52.16 - $55.06/Hour
Ability to Obtain a Secret Clearance
We are hiring an FEA Engineer in Sterling Heights, MI to support the design, analysis, and optimization of advanced armored combat and military vehicle systems. This role requires expertise in Finite Element Analysis (FEA), structural analysis, ANSA/META, Nastran, LS-DYNA, OptiStruct, bolted joint analysis, modal analysis, vibration analysis, and simulation-driven engineering supporting mission-critical ground defense platforms.
Responsibilities:
  • Perform system- and subsystem-level Finite Element Analysis (FEA) to support vehicle and component design development.
  • Conduct linear and nonlinear stress analysis for static, dynamic, shock, vibration, and frequency response environments.
  • Perform bolted joint analysis and classical hand calculations for joint sizing and structural validation.
  • Apply and evaluate non-traditional / meshless analysis tools to accelerate early-stage design studies and engineering trade-offs.
  • Develop and improve analysis workflows, best practices, and validation methodologies for broader engineering use.
  • Partner closely with design and test engineering teams to optimize structural performance, weight, manufacturability, and cost.
  • Communicate analysis assumptions, methods, and results clearly to both technical and non-technical stakeholders.
  • Prepare concise, well-structured technical reports and presentations.
  • Support additional engineering initiatives and cross-functional projects as needed.

Qualifications:
  • U.S. Citizenship is required by Federal Law
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Civil/Structural Engineering, or related discipline.
  • 5-7 years of experience in structural analysis and Finite Element Analysis (FEA).
  • Experience using the ANSA/META software suite for model generation and manipulation.
  • Experience with FEA solvers including:
    • Nastran
    • OptiStruct
    • LS-DYNA
  • Knowledge of:
    • Static Analysis
    • Modal Analysis
    • Direct Transient Analysis
    • Frequency Response Analysis
  • Experience performing bolted joint design and analysis.
  • Familiarity with meshless / non-traditional analysis tools such as:
    • SimSolid
    • SimLab
  • Ability to independently prioritize assignments, manage schedules, and escalate technical risks when needed.
  • Proficiency with Microsoft Office and Microsoft Teams.

Preferred Qualifications:
  • Experience with Siemens Teamcenter and CAD tools such as:
    • Siemens NX
    • PTC Creo
    • VisMockup
  • Experience using nCode and/or GlyphWorks for fatigue and durability analysis.
  • Experience performing vehicle-level NVH analysis.
  • Familiarity with FEA optimization workflows and design optimization tools.
  • Experience applying machine learning or statistical methods to simulation data.
  • Python scripting and automation experience.

Moseley Technical Services, Inc. is an AA/EEO/Veterans/Disabled Employer
Your Recruiter
What to Expect
  • Applicants selected for employment will be required to pass a pre-employment drug screening and background investigation, which may include education, criminal, and work history verifications.
  • Accepted applicants will be eligible for benefits, including medical and supplemental insurance, and a 401(k) plan. Appreciation and gratitude for employees are hallmarks of organizations with low turnover.
  • Final position level and pay will be based on experience.

Resources
  • To apply, send a resume to: resumes@moseleytechnical.com
  • For more active job openings: Search Jobs
  • For more information about Moseley, visit: About Us

Moseley Technical Services, Inc. (Moseley) was incorporated in 1994 to provide engineering and professional services to the aerospace/defense, manufacturing, government, and commercial industries. Our Mission is to deliver superior service to our customers and employees. We have been successful in our vision by building long-term relationships with customers and employees through integrity, transparency, and appreciation.
We stand by our 30-year-old commitment of "World Class Service. World Class Company."
Moseley Technical Services logo

About Moseley Technical Services

Sourced by ZipRecruiter

Moseley Technical Services, headquartered in Huntsville, AL, US, is a renowned player in the engineering services industry. They provide a diverse array of services, primarily focused on staffing and recruiting for various technical industries including aerospace, defense, and information technology. Incepted in 1995, this veteran-owned company prides itself on its strong commitment to its customers’ missions and to its employees.

Industry

Recruiting and staffing services

Company size

201 - 500 Employees

Headquarters location

Huntsville, AL, US

Year founded

1994

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