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Finite Element Analysis Engineer Jobs in Madison, WI

Sub-Zero, Inc.

Design Engineer II

Madison, WI · On-site

$70 - $90/hr

Manage engineering change requests to move designs through development and production release ... Hydraulic systems, thermodynamic systems, finite element analysis and CFD - design experience.

Stoughton Trailers

R&D Engineer II

Stoughton, WI

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

Stoughton Trailers

R&D Engineer II

Stoughton, WI · On-site

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

STI Holdings, Inc.

R&D Engineer II

Stoughton, WI · On-site

$65 - $90/hr

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

Stoughton Trailers, LLC

R&D Engineer II

Stoughton, WI · On-site

$65 - $90/hr

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

The Panaro Group

R&D Engineer

Stoughton, WI · On-site

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

Stoughton Trailers, LLC

R&D Engineer

Stoughton, WI · On-site

Analysis - Understand and apply Finite Element Analysis and strength of materials at component level and on completed product to ensure structural integrity. Apply general mechanical engineering ...

Protingent

Propulsion Engineer III

Madison, WI · On-site

$100K - $138K/yr

Propulsion Engineer III Position Description: Protingent Staffing has an exciting Direct Hire ... Experience with finite element analysis (FEA) tools such as Abaqus or NASTRAN. * Knowledge of ...

TRC Talent Solutions

Staff Engineer

Janesville, WI · On-site

... finite element analysis (FEA), and other engineering simulation tools. -Partner with cross-functional teams to create scalable product platforms that promote design standardization, component ...

Protingent

Propulsion Engineer III

Madison, WI · On-site

$100K - $138K/yr

Propulsion Engineer III Position Description: Protingent Staffing has an exciting Direct Hire ... Experience with finite element analysis (FEA) tools such as Abaqus or NASTRAN. * Knowledge of ...

Sub-Zero Group, Inc.

Design Engineer II

Madison, WI · On-site

Manage engineering change requests to move designs through development and production release ... Design experience with hydraulic systems, thermodynamic systems, finite element analysis and CFD We ...

Qualtim, Inc.

Structural Engineering Intern

Madison, WI · On-site

$17.75 - $23/hr

Ability to use Finite Element Analysis software (e.g., SAP2000, RISA) preferred About DrJ Founded in 2011, one of DrJ Engineering LLC's primary objectives is to support the construction industry by ...

ETC

Manufacturing Engineer

Middleton, WI · On-site

$75K - $96K/yr

Analyze and redesign products for improvements using design of experiments (DOE), finite element analysis (FEA), Failure Mode Effects Analysis (FMEA) or other engineering tools * Analyze production ...

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All JobsFinite Element Analysis Engineer JobsFinite Element Analysis Engineer Jobs in Madison, WI

Finite Element Analysis Engineer information

See Madison, WI salary details

$25

$54

$77

How much do finite element analysis engineer jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for finite element analysis engineer in Madison, WI is $54.04, according to ZipRecruiter salary data. Most workers in this role earn between $43.61 and $62.74 per hour, depending on experience, location, and employer.

What does a finite element analysis engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are the key skills and qualifications needed to thrive as a finite element analysis engineer?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.

What are some common challenges faced by finite element analysis engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are popular job titles related to Finite Element Analysis Engineer jobs in Madison, WI?

For Finite Element Analysis Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Finite Element Analysis Engineer jobs in Madison, WI look for?

The top searched job categories for Finite Element Analysis Engineer jobs in Madison, WI are:

Finite Element Analysis Engineer jobs near you
Infographic showing various Finite Element Analysis Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 84% Full Time, 13% Part Time, and 3% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $112,403 per year, or $54 per hour.

Design Engineer II

Sub-Zero, Inc.

Madison, WI • On-site

$70 - $90/hr

Other

Medical, Dental, Vision, Retirement

Posted 5 days ago

Job description

Overview

The primary responsibility of this position is new product development for the Cove dishwasher brand. This role is accountable for the design and development of components and systems involved in the complete design of the dishwasher. It includes applying principles of fluid mechanics and heat transfer to improve dishwasher performance, enhance efficiency, and meet regulatory requirements.

This position also supports the transition of new designs into the production environment and assists with design-related issues for products currently in production. The role involves working closely with the production team to analyze field service data, identify root causes, and develop design solutions.

Key Responsibilities
  • Generate and convert ideas into working design solutions, 3D modeling, drafting, tooling and testing while working both independently and within cross‑functional teams.
  • Design dishwasher system components including plastic parts, sheet metal, electro‑mechanicals, structural members, etc.
  • Conduct cost analysis and other feasibility studies as required.
  • Lead tolerance stack‑ups and content assessments to ensure assembly and fabrication capability.
  • Manage engineering change requests to move designs through development and production release processes.
  • Direct, review, and approve work done by Mechanical Designers.
  • Coordinate test plans with Lab Technicians, execute performance testing, and analyze data to validate design improvements and concepts.
  • Use diagnostic, troubleshooting, and root cause analysis skills to address issues related to design, assembly, reliability, quality, fabrication, and testing.
Required Skills
  • SolidWorks – intermediate proficiency.
  • Microsoft Excel – intermediate proficiency.
  • FEA (Ansys) – proficiency.
  • CFD (Fluent) – proficiency.
  • LabVIEW – some knowledge.
  • Hydraulic systems, thermodynamic systems, finite element analysis and CFD – design experience.
Preferred Skills
  • Sheet Metal – intermediate proficiency.
  • Plastics – intermediate proficiency.
  • Design experience with hydraulic systems, thermodynamic systems, finite element analysis and CFD.
Required Qualifications
  • Bachelor’s or better in Mechanical Engineering or related field.
  • 3–5 years of related engineering experience.
Benefits
  • Competitive compensation based on skills.
  • Industry leading health, dental, and vision plans.
  • Generous 401(k) savings and profit sharing.
  • On‑site UW Health clinic, fitness center, and walking paths.
  • Education assistance and internal training programs.
  • Electric vehicle charging.
  • Maternity & paternity leave.
  • Interested in learning more about our robust benefits package we offer.
Legal

This position requires a pre‑employment drug/alcohol test and background check, which will be administered after a conditional job offer is extended. A negative drug/alcohol test result is required for employment. Refusal to take the test or a positive result may disqualify a candidate from further consideration. All drug testing will be conducted in accordance with federal and state laws.

Equal Opportunity Employment

Equal Opportunity Employer. This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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