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Finite Element Analysis Engineer Jobs in Madison, WI

Mechanical Engineer We are seeking a Mechanical Engineer focused on Research & Development (R&D) ... Experience with analysis tools such as Finite Element Analysis (FEA). * Customer relations skills ...

Product Design Engineer

Stoughton, WI · On-site

$124K - $149K/yr

Product Design Engineer Stoughton, WI - Full Time Productive Resources (www.productiveresources.com ... Understand and apply Finite Element Analysis and strength of materials at the component and system ...

Propulsion Engineer III

Madison, WI · On-site

$100K - $138K/yr

Propulsion Engineer III Position Description: Protingent Staffing has an exciting Direct Hire ... Experience with finite element analysis (FEA) tools such as Abaqus or NASTRAN. * Knowledge of ...

... finite element analysis (FEA), and other engineering simulation tools. -Partner with cross-functional teams to create scalable product platforms that promote design standardization, component ...

... finite element analysis (FEA), and other engineering simulation tools. -Partner with cross-functional teams to create scalable product platforms that promote design standardization, component ...

Propulsion Engineer III

Madison, WI · On-site

$100K - $138K/yr

Propulsion Engineer III Position Description: Protingent Staffing has an exciting Direct Hire ... Experience with finite element analysis (FEA) tools such as Abaqus or NASTRAN. * Knowledge of ...

Manage engineering change requests to move designs through development and production release ... Design experience with hydraulic systems, thermodynamic systems, finite element analysis and CFD We ...

Ability to explain signal processing for biosignals, finite element analysis, drug delivery systems, and medical device design principles while preparing students for biomedical engineering ...

Reliability Engineer

Madison, WI · On-site

$103K - $130K/yr

The Reliability Systems Engineer in our Product Development department is responsible for ... and finite element analysis. * Provide guidance on test strategies to achieve reliability ...

Reliability Engineer

Madison, WI · On-site

$103K - $130K/yr

The Reliability Systems Engineer in our Product Development department is responsible for ... and finite element analysis. * Provide guidance on test strategies to achieve reliability ...

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Finite Element Analysis Engineer information

See Madison, WI salary details

$25

$54

$77

How much do finite element analysis engineer jobs pay per hour?

As of Aug 8, 2026, the average hourly pay for finite element analysis engineer in Madison, WI is $54.05, according to ZipRecruiter salary data. Most workers in this role earn between $43.61 and $62.74 per hour, depending on experience, location, and employer.

What does a finite element analysis engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are some common challenges faced by finite element analysis engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are the key skills and qualifications needed to thrive as a finite element analysis engineer?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.
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Infographic showing various Finite Element Analysis Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 82% Full Time, 14% Part Time, and 4% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $112,420 per year, or $54 per hour.

Product Design Engineer II or III

Stoughton Trailers

Stoughton, WI • On-site

$124K - $149K/yr

Full-time

Posted 3 days ago

New


Stoughton Trailers rating

5.3

Company rating: 5.3 out of 10

Based on 14 frontline employees who took The Breakroom Quiz

471st of 487 rated machine equipment manufacturers


Job description

Essential Duties and Responsibilities 

  • Product Line Ownership – Manages product line and options that we offer to customers through sales.  Keeps drawings and attributes up-to-date and working with the trailer configurator Ruler quoting tool.  Manages ECRs for Product Line and assigned accounts.  
  • Order Release Team Support - Engineering options and defining bill of materials to complete customer orders on time. 
  • Manufacturing Support – Support all production lines that build the engineers product.  Direct or coordinate building of prototype systems or products. Work with Manufacturing and Manufacturing Engineering to establish or improve manufacturing processes and procedures. Ensure that products are being made to plan and assist in preventing or eliminating defects. 
  • Leads the project definition, planning, and approval of identified projects demonstrating the feasibility of designs considering cost, market requirements, time limitations, planning, existing manufacturing processes and other technical and economic factors. 
  • Serve as project leadership for several medium to large product development projects and oversees multiple projects for comprehensive introduction to the facility and product line. 
  • Collect cross-functional internal and external voice of customer to establish product specifications, performance requirements, and data used to determine the feasibility of proposals. 
  • Conceptual Design – Lead the development of functional designs, involving stakeholder feedback from purchasing, sales, manufacturing, and engineering. 
  • Responsible for leading team members across multiple functions to solve complex problems associated with product design, field failures, validation, and production challenges. 
  • Demonstrates ability to mentor or train team members in more complex engineering systems or processes related to Design, Analysis, or Testing.  
  • Analysis – Intermediate to Advanced capability in structural mechanics.  Understand and apply Finite Element Analysis and strength of materials at the component and system level to ensure structural integrity and regulatory compliance. 
  • Sales/Quote Information – Generate materials list for estimating purposes. Provide technical information to sales and marketing for training the sales force. 
  • Vendor Interaction – Work with vendors to evaluate and select components. Inspect quality of supplied components for compliance with requirements. 
  • Contribute to the team effort to produce a quality product. 
  • Perform all assigned tasks in a safe, efficient, timely, accurate and highly productive manner according to Company policy. 
  • Maintain good attendance. 
  • Follow Company policies and procedures. 
  • Other duties may be assigned as required by the Company. 

Above is a list of the most important responsibilities and functions, which are essential to the position.  Employees must be able to perform these essential functions satisfactorily with or without a reasonable accommodation.  Accommodations will be evaluated and provided to eligible employees on a case by case basis, depending on the employee's medical restrictions, work availability, the nature of the position, the position's essential functions and other relevant factors. 

Qualifications 

  • Education: Minimum of an Bachelor’s degree in Mechanical Engineering or equivalent 
  • Licenses/Certifications: 
  • Six Sigma (DMAIC, DFSS, Lean) – Preferred 
  • GD+T - Preferred 

 

Knowledge, Skills, & Abilities: 

  • Previous Trailer Design, and/or Dry Van Product Design experience a plus 
  • 7+ years of experience in a similar field a plus 
  • Intermediate to Advanced in 3D modeling using Solidworks 
  • Basic skills in finite element analysis (FEA) and structural analysis  
  • Demonstrated ability to Innovate and create. 
  • High level of communication – Multilingual English/Spanish preferred 
  • Proficient in MS Word, MS Excel, MS PowerPoint, CAD software (Solidworks), FEA software (Solidworks), project tracking software 
  • Project planning techniques 
  • 3 to 5 years’ experience in leading medium size cross functional projects (6 month+ duration) 
  • Experience designing welded, bolted, riveted, and bonded fabricated assemblies. 
  • Knowledge of material science for steel, aluminum, composites

 

Core Competencies: 

    • Critical Thinking 
    • Communication 
    • Innovation 

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