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Finite Element Analysis Engineer Jobs in Madison, WI

... engineering analyses such as Dimensional Variation Analysis and Finite Element Analysis. * Build a deep understanding of mechanical systems design to create innovative, robust solutions that meet ...

Product Design Technician - Level III

Stoughton, WI · On-site

$124K - $149K/yr

... engineering analyses such as Dimensional Variation Analysis and Finite Element Analysis. * Build a deep understanding of mechanical systems design to create innovative, robust solutions that meet ...

Senior Scientist I, Mechanical Engineering

Madison, WI · On-site

$96K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

We are seeking a creative and driven Mechanical Engineer to join our growing team. In this role ... Experience with Finite Element Analysis (FEA) or Computational Fluid Dynamics (CFD) modeling in ...

Senior Scientist I, Mechanical Engineering

Madison, WI

$105K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

We are seeking a creative and driven Mechanical Engineer to join our growing team. In this role ... Experience with Finite Element Analysis (FEA) or Computational Fluid Dynamics (CFD) modeling in ...

Senior Scientist I, Mechanical Engineering

Madison, WI

$105K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

We are seeking a creative and driven Mechanical Engineer to join our growing team. In this role ... Experience with Finite Element Analysis (FEA) or Computational Fluid Dynamics (CFD) modeling in ...

Mechanical Designer

Stoughton, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Initiates engineering releases that adhere to product definition standards. * Serves as company ... Finite Element Analysis), and hands-on activities. * Coordinates programs including planning ...

R&D Test Engineer

Madison, WI · On-site

$79K - $85K/yr

Perform experiments, analyze data, and report results. Create detailed and comprehensive written ... Experience with finite element modeling software including mechanics, electrostatics, and ...

Perform experiments, analyze data, and report results. Create detailed and comprehensive written ... Experience with finite element modeling software including mechanics, electrostatics, and ...

R&D Test Engineer

Fitchburg, WI · On-site

$79K - $85K/yr

Perform experiments, analyze data, and report results. Create detailed and comprehensive written ... Experience with finite element modeling software including mechanics, electrostatics, and ...

Showing results 41-60

Finite Element Analysis Engineer information

See Madison, WI salary details

$25

$54

$77

How much do finite element analysis engineer jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for finite element analysis engineer in Madison, WI is $54.04, according to ZipRecruiter salary data. Most workers in this role earn between $43.61 and $62.74 per hour, depending on experience, location, and employer.

What does a finite element analysis engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are the key skills and qualifications needed to thrive as a finite element analysis engineer?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.

What are some common challenges faced by finite element analysis engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are popular job titles related to Finite Element Analysis Engineer jobs in Madison, WI?

For Finite Element Analysis Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Finite Element Analysis Engineer jobs in Madison, WI look for?

The top searched job categories for Finite Element Analysis Engineer jobs in Madison, WI are:

Infographic showing various Finite Element Analysis Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 82% Full Time, 14% Part Time, and 4% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $112,420 per year, or $54 per hour.

Product Design Technician - Level III

Cummins

Stoughton, WI

$124K - $149K/yr

Full-time

Re-posted 21 days ago


Cummins rating

8.0

Company rating: 8.0 out of 10

Based on 264 frontline employees who took The Breakroom Quiz

136th of 540 rated manufacturers


Job description

We are looking for a talented Product Design Technician - Level III to join our team specializing in Engineering at our facility in Stoughton, WI, US. 

In this role, you will make an impact in the following ways:  

  • Drive product quality and performance by creating and maintaining precise specifications, drawings, and 3D models that align with company, industry, national, and international standards.  
  • Improve design accuracy and manufacturability by developing complex CAD models, assemblies, and drawings while ensuring proper fit and integration with mating components.  
  • Strengthen engineering excellence by applying Geometric Dimensioning and Tolerancing (GD&T) principles to create clear, production-ready product specifications.  
  • Support configuration control and data integrity by effectively utilizing CAD data management tools to maintain secure and accurate engineering records.  
  • Enhance operational efficiency by processing engineering work requests, collaborating cross-functionally, and supporting timely execution of design activities.  
  • Promote continuous quality improvement by participating in and leading Drawing Quality Reviews while ensuring models and drawings meet release standards.  
  • Contribute to innovation and product development by partnering with engineering teams to generate concept models and refine product designs.  
  • Build team capability and organizational success by mentoring less experienced Product Designers, sharing best practices, and helping maintain high-quality design standards. 
Cummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

Additional Info:

  • This position is in CES ATA Design team and would focus on current product-related support activities. 

  • This individual would have to work with global drafting group, CN planners, VPCR change managers and other engineering team members to get the work done. 

  • Expectation is that this person is good with 3D CAD modelling including wiring/cabling modules, has good knowledge of drafting practices, GD&T and Windchill release process to own and execute VPCR work. 

  • Basic understanding of DVA's/tolerance stack up would be added advantage. 

To be successful, you will need to consistently demonstrate the following: 

  • Develop advanced proficiency in mechanical design modeling and analysis by creating accurate CAD models that align with company standards and support critical engineering analyses such as Dimensional Variation Analysis and Finite Element Analysis.  

  • Build a deep understanding of mechanical systems design to create innovative, robust solutions that meet customer requirements and perform effectively across all lifecycle stages and operating environments.  

  • Demonstrate precision in developing mechanical design specifications by producing complete solid models, engineering bills of materials, and detailed drawings that clearly communicate manufacturing and inspection requirements.  

  • Apply strong configuration and change management practices to maintain product integrity, manage engineering changes effectively, and ensure accurate product data throughout the product lifecycle.  

  • Maintain a strong working knowledge of company, industry, national, and international standards to ensure compliance and design consistency.  

  • Communicate clearly and effectively across functional teams to align stakeholders, support collaboration, and ensure technical information is understood by diverse audiences.  

  • Exercise sound decision-making skills by evaluating information thoroughly and making timely decisions that support project progress and organizational goals.  

  • Manage complexity by organizing, analyzing, and prioritizing large amounts of technical information to solve problems efficiently and drive successful design outcomes. 

Education/Experience

  • High school diploma, certificate of completion of secondary education or equivalent experience in an appropriate STEM field is required.

  • Regionally applicable certification or two-year associate's degree from an accredited college or university in a relevant field of study may be required. 

  • This position may require licensing for compliance with export controls or sanctions regulations.

  • Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience. 


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About Cummins

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Cummins Inc., headquartered in Columbus, IN, US, is a global power leader that designs, manufactures, and distributes numerous power products and systems. With its genesis from as early as 1919, the company readily serves diverse industries such as transportation, industrial, generator drive, or marine applications, among others. At the heart of Cummins' operations, its key product lineup encompasses diesel & natural gas engines, generator sets, engine components, and filtration, emission solutions, and electrical power generation systems. Cummins deeply embodies core values of integrity, respect for diversity, teamwork, performance excellence, and social responsibility - all of which dynamically fuel their mission 'Making people's lives better by powering a more prosperous world'.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Columbus, IN, US

Year founded

1919