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Finite Element Analysis Engineer Jobs in Washington, DC

Senior Structural Analysis Engineer BELONG. CONNECT. GROW. with KBR. Around here, we define the ... Perform structural analyses using classical mechanics calculations and Finite Element Analysis (FEA ...

Peraton is hiring a Naval Structures Modeling Engineer to do the following: * Perform research as ... Candidate will perform research using Finite Element Modeling / Finite Element Analysis (FEM/FEA ...

Perform Finite Element Analysis (FEA) and classical hand calculations for strength checks of orbital vehicle structures and mechanisms. * Collaborate with design engineers to optimize structural ...

Peraton is hiring a Naval Structures Modeling Engineer to do the following: * Perform research as ... Candidate will perform research using Finite Element Modeling / Finite Element Analysis (FEM/FEA ...

Peraton is hiring a Naval Structures Modeling Engineer to do the following: * Perform research as ... Candidate will perform research using Finite Element Modeling / Finite Element Analysis (FEM/FEA ...

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Finite Element Analysis Engineer information

See Washington, DC salary details

$28

$60

$87

How much do finite element analysis engineer jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for finite element analysis engineer in Washington, DC is $60.86, according to ZipRecruiter salary data. Most workers in this role earn between $49.09 and $70.67 per hour, depending on experience, location, and employer.

What does a finite element analysis engineer do?

A Finite Element Analysis (FEA) Engineer uses computer-based simulation techniques to predict how products or structures behave under various conditions, such as stress, heat, vibration, or other physical effects. They create detailed digital models and use specialized software to identify potential weaknesses or areas for improvement in a design before physical prototypes are made. FEA Engineers play a crucial role in industries like automotive, aerospace, civil engineering, and manufacturing, helping to optimize designs for safety, durability, and efficiency. Their work reduces the need for costly physical testing and speeds up the overall product development process.

What are the key skills and qualifications needed to thrive as a finite element analysis engineer?

To thrive as a Finite Element Analysis Engineer, you need a solid background in mechanical or structural engineering, strong mathematical skills, and experience with FEA principles—typically supported by a relevant engineering degree. Proficiency with FEA software such as ANSYS, Abaqus, or NASTRAN, and familiarity with CAD tools and simulation certifications, are highly valued. Attention to detail, problem-solving ability, and effective communication are essential soft skills for interpreting results and collaborating with design teams. These skills and qualifications are crucial for delivering accurate simulations that inform design decisions, ensure safety, and optimize product performance.

What are some common challenges faced by finite element analysis engineers when working on multidisciplinary teams?

Finite Element Analysis (FEA) Engineers often collaborate with design, manufacturing, and testing teams, which can present communication challenges due to differing technical backgrounds and priorities. Translating complex simulation results into actionable design recommendations requires clear, concise communication and a solid understanding of the broader project goals. Additionally, FEA Engineers must balance simulation accuracy with project timelines, often needing to make judicious decisions about model complexity. Adapting quickly to evolving project requirements and integrating feedback from various stakeholders is key to success in this role.

What is the difference between Finite Element Analysis Engineer vs Mechanical Design Engineer?

AspectFinite Element Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications in FEA softwareBachelor's or Master's in Mechanical Engineering; design software certifications
Work EnvironmentEngineering firms, manufacturing, aerospace, automotive industriesProduct development, manufacturing, automotive, consumer goods
Employer & Industry UsageUsed for structural analysis, stress testing, and simulationUsed for designing and developing mechanical components and systems

The main difference is that a Finite Element Analysis Engineer specializes in performing simulations and stress analysis using FEA software, focusing on validating designs. In contrast, a Mechanical Design Engineer primarily develops and creates mechanical components and systems, often using CAD tools. Both roles require engineering backgrounds, but their focus and daily tasks differ significantly.

What are popular job titles related to Finite Element Analysis Engineer jobs in Washington, DC?

For Finite Element Analysis Engineer jobs in Washington, DC, the most frequently searched job titles are:

What job categories do people searching Finite Element Analysis Engineer jobs in Washington, DC look for?

The top searched job categories for Finite Element Analysis Engineer jobs in Washington, DC are:

Infographic showing various Finite Element Analysis Engineer job openings in Washington, DC as of August 2026, with employment types broken down into 85% Full Time, 12% Part Time, and 3% Contract. Highlights an 84% Physical, 4% Hybrid, and 12% Remote job distribution, with an average salary of $126,585 per year, or $60.9 per hour.

Electronic Component Structural Analysis Engineer

The Aerospace Corporation

Chantilly, VA • On-site

Full-time

Medical, Retirement, PTO

Posted 12 days ago


Key responsibilities

  • Identify, evaluate, and resolve structural design and test issues for electronics components.

  • Develop and coordinate test plans, procedures, and success criteria for structural test programs.

  • Develop and assess structural and mechanical design requirements and specifications during multiple design phases.


Job description

The Aerospace Corporation is the trusted partner to the nation's space programs, solving the hardest problems and providing unmatched technical expertise. As the operator of a federally funded research and development center (FFRDC), we are broadly engaged across all aspects of space- delivering innovative solutions that span satellite, launch, ground, and cyber systems for defense, civil and commercial customers. When you join our team, you'll be part of a special collection of problem solvers, thought leaders, and innovators. Join us and take your place in space.

The Vehicle Systems Division (VSD) sits at the center of the ideas and data behind current and future space systems supplying innovative research and development; technical evaluations during the acquisition process; conceptual and detailed design; assembly, integration, test; and operational support. Comprised primarily of highly-trained mechanical and aerospace engineers, VSD provides national expertise in the areas of vehicle engineering; guidance, navigation, and controls; robotics; electro-mechanical devices; embedded systems; fluid mechanics; propulsion; thermal control; orbital mechanics; mechanisms; structures; structural dynamics; and dynamic environments.

The Component Analysis and Space Structures (CASS) section is within the Structures Department of VSD. Our growing team is seeking a well-qualified Electronic Component Structural Analysis Engineer (Sr. Member of Technical Staff/Engineering Specialist - Aeronautical and Aerospace Structural Engineering) with a strong foundation in solid mechanics, practical experience in structural analysis using both hand calculations and finite element analysis techniques, a passion for the space industry, and a desire to apply their expertise and creativity to help solve a variety of technical challenges. The CASS section has insight into the structural integrity of space vehicle hardware of all sizes being developed across the aerospace industry and develops technical assessments to help inform customer decisions. Hardware includes electronics packaging, electronics assemblies, solar array components, harnesses and antennas.

This is a full-time position requiring at least 4 days onsite based in El Segundo, CA., with consideration in Chantilly, VA., and Colorado Springs, CO..

What You'll Be Doing

  • Identify, evaluate, and resolve structural design and test issues for electronics components and coordinate detailed structural analyses to identify failure mechanisms and modes

  • Develop design and analysis criteria, requirements, and specifications and assess structural/mechanical designs and development plans during multiple design phases

  • Develop and coordinate test plans, procedures, and success criteria for structural test programs

  • Monitor and assist in the development of budgets and resource allocations. Determine scope of work and coordinate with relevant disciplines

  • Proactively inform management and customers of perceived technical problems and recommend courses of action. Coordinate with inter-organizational personnel, program offices, and customers to resolve technical issues

  • Maintain and advance skills in structural mechanics analysis, such as linear and non-linear finite element analysis methods, and coupled thermal-mechanical analysis methods

  • Maintain and advance knowledge in the development, analysis, and verification of electronic packaging and knowledge of structural designcriteriain combination withstructural test methods

  • Provide timely technical recommendation to line management and customers through technical briefings and reports

What You Need to be Successful

Minimum Requirements for Sr. Member of the Technical Staff:

  • Bachelor's degree in mechanical engineering, aerospace engineering, or a related technical field

  • 5 or more years of professional or academic experience in structural engineering

  • Experience performing finite element analyses

  • Experience or coursework in structural mechanics such as elasticity, plasticity, nonlinear materials, plates and shells, energy methods, finite element methods, fracture, and fatigue

  • Experience with the design, qualification, and testing of aerospace structural components and systems

  • Willingness to travel occasionally to work locations or customer sites (approximately 20%), domestically or internationally

  • This position requirestheability to obtain and maintain a securityclearance, which is issued by the U.S. government. U.S. citizenship is required to obtain a security clearance

In addition to the requirements above, the Engineering Specialist minimum requirements are:

  • 8 years of experience or more in structural engineering

  • Strong attention to detail and time management skills

  • Strong communication skills and the ability to explain complicated subjects in a simple and cogent manner to decision makers

How You Can Stand Out

It would be impressive if you have one or more of these:

  • Advanced degree in mechanical engineering, aerospace engineering, or a related technical field

  • Current TS/SCI clearance

  • Proficiency with the design, qualification, testing, and nonconformance assessment of spacecraft structural systems, such as electronic assemblies, electronic components, antennas, and solar array components

  • Technical proficiency in several of the following areas: microelectronics durability, thermostructural analysis methodologies, fracture mechanics and fatigue analysis (both due to thermal and vibration loads), nondestructive inspection criteria, probabilistic analysis and uncertainty quantification, and non-linear finite element analysis

  • Demonstrated ability to represent the physics of structures during the analysis idealization stage, and to translate results into a conclusive assessment

  • Proven capabilities in mentoring less experienced staff in multiple areas of structural engineering, providing orientation, technical guidance, and development insight

  • Demonstrated ability to work independently with both internal and external customers providing technical support, acting as a technical authority, consultant, and/or primary investigator

  • Proficient with NASTRAN, Abaqus, ANSYS or other commercial finite element tools, and direct experience correlating finite element model predictions with test results

  • Understanding of flight qualification strategies from a structural perspective

  • Ability to exhibit high level of innovation, creativity, and initiative

We offer a competitive compensation package where you'll be rewarded based on your performance and recognized for the value you bring to our business. The grade-based pay range for this job is listed below. Individual salaries within that range are determined through a wide variety of factors including but not limited to education, experience, knowledge and skills.

(Min - Max)

$100,300.00 - $175,900.00Pay Basis: Annual

Leadership Competencies

Our leadership philosophy is simple: every employee, regardless of level and role, can demonstrate leadership. At Aerospace, our commitment is our people. To cultivate our talent and ensure that we have a strong pipeline of future leaders, we want individuals who:

  • Operate Strategically
  • Lead Change
  • Engage with Impact
  • Foster Innovation
  • Deliver Results

Ways We Reward Our Employees

During your interview process, our team will provide details of our industry-leading benefits.

Benefits vary and are applicable based on Job Type. A few highlights include:

  • Comprehensive health care and wellness plans

  • Paid holidays, sick time, and vacation

  • Standard and alternate work schedules, including telework options

  • 401(k) Plan - Employees receive a total company-paid benefit of 8%, 10%, or 12% of eligible compensation based on years of service and matching contributions; employees are immediately eligible and vested in the plan upon hire

  • Flexible spending accounts

  • Variable pay program for exceptional contributions

  • Relocation assistance

  • Professional growth and development programs to help advance your career

  • Education assistance programs

  • An inclusive work environment built on teamwork, flexibility, and respect

We are all unique, from various backgrounds and all walks of life, yet one thing bonds all of us to each other-the belief that we can make a difference. This core belief empowers us to do our best work at The Aerospace Corporation.

Equal Opportunity Commitment

The Aerospace Corporation is an equalopportunity employer. All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, age, sex (including pregnancy, childbirth, and related medical conditions), sexual orientation, gender, gender identity or expression, color,religion,geneticinformation, marital status, ancestry, national origin, protected veteran status, physical disability, medical condition, mental disability, or disability status and any other characteristic protected by state or federal law. If you're an individual with a disability or a disabled veteran who needs assistance using our online job search and application tools or need reasonable accommodation to complete the job application process, please contact us by phone at 310.336.5432 or by emailatpeoplemangmnt.mailbox@aero.org .You can also reviewKnow Your Rights: Workplace Discrimination is Illegal.