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Failure Analysis Engineer Jobs in Texas (NOW HIRING)

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$86.8K

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How much do failure analysis engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for failure analysis engineer in Texas is $86,811.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,200.00 and $109,900.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Texas as of August 2026, with employment types broken down into 1% Internship, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 85% Physical, 3% Hybrid, and 12% Remote job distribution, with an average salary of $86,811 per year, or $41.7 per hour.

Failure Analysis Engineer (Austin Site)

Foxconn Industrial Internet - FII

Austin, TX • On-site

$65K - $70K/yr

Full-time

Re-posted yesterday

Job description

Required Skillsets
  • Technical Skills
    • Engineering Principles: Strong understanding of mechanical, electrical, and materials engineering principles
    • Failure Analysis Techniques: Proficiency in techniques such as Failure Mode and Effects Analysis (FMEA), Finite Element Analysis (FEA), and root cause analysis
    • Testing and Diagnostics: Ability to design and implement tests to replicate failure modes and validate corrective actions
    • Statistical Tools: Experience with statistical process control and data analysis software
 
  • Analytical Skills
    • Data Interpretation: Excellent analytical skills to diagnose the root cause of failures by examining complex data and patterns
    • Attention to Detail: Meticulous approach to identifying and analyzing failure mechanisms
 
  • Problem-Solving Abilities
    • Creative Thinking: Ability to think outside the box to identify less obvious failure modes and devise solutions
    • Systematic Approach: Methodical exploration of all possible factors contributing to failures
 
  • Communication Skills
    • Technical Reporting: Proficiency in writing comprehensive reports and creating presentations
    • Stakeholder Communication: Ability to convey complex technical information clearly to both technical and non-technical stakeholders
 
  • Collaboration and Teamwork
    • Cross-Functional Collaboration: Experience working with design, manufacturing, and quality teams to implement design modifications and process improvements
    • Customer Support: Providing technical support to customer service and other internal teams for issues relating to product failures
 
  • Continuous Learning
    • Industry Standards: Staying up to date with the latest methodologies and technologies in failure analysis

Additional Skills (not required)
  • Technical Writing
  • Hand Solder Techniques
  • Speaks Mandarin

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