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Failure Analysis Engineer Jobs in Ohio (NOW HIRING)

ATS FAMILY

Senior Metallurgist (57212)

Tipp City, OH · On-site

$78K - $96K/yr

... failure analysis reports * Consult with customers to identify testing needs, answer technical questions, and provide status updates; assist in quoting projects as needed * Consult with engineers in ...

ATS FAMILY

Senior Metallurgist (57212)

Tipp City, OH · On-site

$78K - $96K/yr

... failure analysis reports * Consult with customers to identify testing needs, answer technical questions, and provide status updates; assist in quoting projects as needed * Consult with engineers in ...

SunSource

Reliability Engineer

Troy, OH · On-site

$94K - $118K/yr

Provide process equipment engineering for any type of failure analysis and deep dives. Using tools such as, but not limited to, 5Y, Six Sigma, ACE, Kaizen events. * Perform predictive practices such ...

Dupont

Manufacturing Technology Engineer

Circleville, OH · On-site

$68K - $87K/yr

Why Join Us | DuPont Careers The Manufacturing Technology Engineer will provide day-to-day ... Data driven decision making; root cause failure analysis * Strong communicationskills, both written ...

Emery Oleochemicals LLC

Reliability Engineer

Cincinnati, OH · On-site

$94K - $119K/yr

Develop and implement a formal program for root cause identification, failure analysis, and ... Bachelor of Science in Mechanical Engineering preferred. * Bachelor of Science in another ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

Failure, structure, and property analysis for product development and process capability. * Technical support for Sales, Production, Quality and Engineering.

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

Failure, structure, and property analysis for product development and process capability. * Technical support for Sales, Production, Quality and Engineering.

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

Failure, structure, and property analysis for product development and process capability. * Technical support for Sales, Production, Quality and Engineering.

pca

Reliability Engineer - Electrical

Massillon, OH · On-site

$92K - $116K/yr

... failure analysis (RCFA) investigations. * Assignments may include some work at higher levels for ... Bachelor's degree in engineering discipline. Prefer Mechanical, Electrical, Chemical, or Pulp and ...

MRINetwork Jobs

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

Failure, structure, and property analysis for product development and process capability. * Technical support for Sales, Production, Quality and Engineering.

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Showing results 41-60

All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Ohio

Failure Analysis Engineer information

See Ohio salary details

$43.3K

$88.6K

$128.8K

How much do failure analysis engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for failure analysis engineer in Ohio is $88,585.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,500.00 and $112,200.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
What are the most commonly searched types of Failure Analysis Engineer jobs in Ohio? The most popular types of Failure Analysis Engineer jobs in Ohio are:
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What cities in Ohio are hiring for Failure Analysis Engineer jobs? Cities in Ohio with the most Failure Analysis Engineer job openings:
What are popular job titles related to Failure Analysis Engineer jobs in OH? For Failure Analysis Engineer jobs in OH, the most frequently searched job titles are:
Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Ohio as of July 2026, with employment types broken down into 84% Full Time, 14% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $88,585 per year, or $42.6 per hour.

Senior Metallurgist (57212)

ATS FAMILY

Tipp City, OH • On-site

$78K - $96K/yr

Full-time

Posted 12 days ago

Job description

Applied Technical Services, LLC, is a leading provider of critical testing, inspection, certification, and compliance services. The company serves clients across a diverse set of large and stable end markets including manufacturing, power generation, aerospace, medical, and defense. ATS was founded in 1967 and is headquartered in Marietta, GA. Today the Company employs nearly 2,100 team members in over 95 locations across the United States
Miami Valley Materials Testing Center, an A2LA accredited laboratory and Family Company of Applied Technical Services, is expressly designed to offer comprehensive single-source testing, analysis, and consultation services for automotive, aerospace, medical, as well as other various industries. MVMTC provides a one-stop resource for companies looking for timely and accurate materials testing and analysis
Position Summary:
The Senior Metallurgist will conduct tests related to the structure and properties (physical, mechanical, and chemical) of materials to address the needs of a wide variety of clients. He/she will use various techniques and methodologies including optical and electron microscopes. The Senior Metallurgist will also conduct failure analysis of metallic and nonmetallic materials to identify the failure mechanism, contributing factors, cause of failure, and preventative actions.
Responsibilities:
  • Perform tests and failure analysis with full data gathering, interpretation, and report writing
  • Work on projects with high complexity and independently design test protocols for failure analyses and materials problem solving
  • Develop test procedures to determine interaction between different materials and different environments
  • Consistently identify failure mechanism, contributing factors, causes, and preventative actions
  • Provide oversight and training to other team members, contributing to the growth of technical expertise and capability in the laboratory
  • Manage projects for complex and non-routine metallurgy, interdepartmental, and failure analysis jobs
  • Review of metallurgy and failure analysis reports
  • Consult with customers to identify testing needs, answer technical questions, and provide status updates; assist in quoting projects as needed
  • Consult with engineers in other divisions of the company including forensics, mechanical engineering, chemistry, and dimensional inspection
  • Assist with safety and quality audits
  • Other duties as assigned

Required Experience and Skills:
  • Bachelor's degree in Metallurgy, Engineering, or Physical/Materials Science
  • 7-10 years of related experience; experience in a material testing laboratory environment preferred
  • Experience consulting with customers to identify needs and address technical questions
  • Advanced level of technical acumen with industry knowledge in specific areas
  • Ability to work independently to design test protocols and manage complex projects
  • High-level critical thinking skills with the ability to identify and solve problems and anticipate future trends and challenges
  • Ability to make decisions and communicate them persuasively based on technical expertise
  • Process improvement oriented with a focus on operating with efficiency and quality
  • Good verbal and written communication skills with the ability to operate across other internal departments or functions
  • Working knowledge of Good Laboratory Practices (GLP), maintain Lab ISO and process Safety procedure

Additional Requirements:
  • Physical Requirements: The physical demands are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to ensure individuals with disabilities perform the essential functions.
  • Work is performed mostly in a lab setting. While performing the duties of this job the employee is occasionally required to stand, walk, use hands to finger, handle, feel or operate objects, tools, or controls; and reach with hands and arms. The employee is occasionally required to sit, climb or balance; stoop, kneel, crouch or crawl; talk and hear. The employee must occasionally lift objects up to 55 pounds. Specific vision abilities required by this job include close vision, distant vision, color vision, peripheral vision, and depth perception
  • Ability and willingness to work overtime and a varying schedule as required

ITAR
U.S. Persons Only: A requirement of this position is access to information that is subject to U.S. export controls under the U.S. International Traffic in Arms Regulations (ITAR). Accordingly, the company will consider only U.S. Persons for this position. A U.S. Person includes (a) U.S. citizens or nationals; (b) U.S. lawful permanent residents (i.e., green card holders); (c) persons granted refugee status; or (d) persons granted asylum in the United States. This information is collected solely for purposes of complying with U.S. export control requirements and will not be used to unlawfully discriminate in the hiring process.
EOE/AA/M/F/Vet/Disability
Applied Technical Services is an equal opportunity employer where employment is based upon personal capabilities and qualifications without discrimination due to race, color, religion, gender, age, national origin, disability, veteran status or any other protected characteristic as established by law.

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