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Failure Analysis Engineer Jobs in Ohio (NOW HIRING)

Ph.D. in an engineering discipline or similar technical discipline and 10 years of relevant ... Demonstrated expertise in data driven root cause and failure mechanism analyses. * Advanced skills ...

Ph.D. in an engineering discipline or similar technical discipline and 10 years of relevant ... Demonstrated expertise in data driven root cause and failure mechanism analyses. * Advanced skills ...

Reliability Engineer

Troy, OH · On-site

$94K - $118K/yr

Provide process equipment engineering for any type of failure analysis and deep dives. Using tools such as, but not limited to, 5Y, Six Sigma, ACE, Kaizen events. * Perform predictive practices such ...

... Engineer independently performs stress analysis, creep and fatigue evaluations, and fracture ... The position primarily supports life assessment, reliability evaluation, and failure investigation ...

Reliability Engineer

Mansfield, OH · On-site

$97K - $122K/yr

Failure analysis techniques to determine root causes of equipment failures and initiate corrective ... Engineering, mechanical and hydraulic knowledge * Experience in troubleshooting and problem solving ...

Manufacturing Technology Engineer

Circleville, OH · On-site

$68K - $87K/yr

Why Join Us | DuPont Careers The Manufacturing Technology Engineer will provide day-to-day ... Data driven decision making; root cause failure analysis * Strong communicationskills, both written ...

Reliability Engineer

Mansfield, OH · On-site

$97K - $122K/yr

Failure analysis techniques to determine root causes of equipment failures and initiate corrective ... Engineering, mechanical and hydraulic knowledge * Experience in troubleshooting and problem solving ...

Product Metallurgist

Alliance, OH · On-site

$72K - $89K/yr

Failure, structure, and property analysis for product development and process capability. * Technical support for Sales, Production, Quality and Engineering.

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Showing results 1-20

Failure Analysis Engineer information

See Ohio salary details

$43.3K

$88.6K

$128.8K

How much do failure analysis engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for failure analysis engineer in Ohio is $88,585.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,500.00 and $112,200.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
What are the most commonly searched types of Failure Analysis Engineer jobs in Ohio? The most popular types of Failure Analysis Engineer jobs in Ohio are:
What cities in Ohio are hiring for Failure Analysis Engineer jobs? Cities in Ohio with the most Failure Analysis Engineer job openings:
What are popular job titles related to Failure Analysis Engineer jobs in OH? For Failure Analysis Engineer jobs in OH, the most frequently searched job titles are:
Infographic showing various Failure Analysis Engineer job openings in Ohio as of July 2026, with employment types broken down into 84% Full Time, 14% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $88,585 per year, or $42.6 per hour.
Development Engineer IV USA

Development Engineer IV USA

First Solar

Perrysburg, OH

$99K - $140K/yr

Full-time

Re-posted 21 days ago


First Solar rating

6.8

Company rating: 6.8 out of 10

Based on 73 frontline employees who took The Breakroom Quiz

422nd of 527 rated manufacturers


Job description

First Solar reserves the right to offer you a role most applicable to your experience and skillset.

Basic Job Functions:

  • Serve as a senior technical contributor with First Solar's Perovskite pilot line department focusing on Perovskite photovoltaic device physicsbased root cause and failure analysis.
  • Support development and scaleup of First Solar's nextgeneration perovskite technology.
  • Operate at the intersection of materials science, device physics, and pilot manufacturing engineering, acting as a technical leader in defining root cause characterization and analysis strategies, correlating metrology data to performance and reliability, and resolving complex processstructureproperty relationships.
  • Responsible for developing mechanistic root cause analysis methodology for perovskite pilot line, enabling improved process control, faster learning cycles, and robust yield and performance outcomes. 
  • The position requires strong independent problemsolving capability, deep technical expertise, and close collaboration with crossfunctional process and integration teams.

Education/Experience:

  • Bachelor's Degree in an engineering discipline or similar technical discipline and 20 years of relevant technical experience or 2 years of experience as a Development Engineer III at First Solar.
  • Master's Degree in an engineering discipline or similar technical discipline and 15 years of relevant technical experience or 2 years of experience as a Development Engineer III at First Solar.
  • Ph.D. in an engineering discipline or similar technical discipline and 10 years of relevant technical experience or 2 years of experience as a Development Engineer III at First Solar.

Required Skills/Competencies:

  • Advanced understanding of optoelectronic device physics and of correlations between physical measurements and low-level device parameters.
  • Strong understanding of Perovskite materials physics, including crystallization behavior, defect states, interfaces, and degradation mechanisms.
  • Demonstrated expertise in data driven root cause and failure mechanism analyses.
  • Advanced skills in data analysis and statistical interpretation.
  • Physicsdriven problem solver with strong mechanistic intuition.

  • Comfortable with ambiguity and earlystage technologies with an ability to reduce ambiguity through structured, physicsbased problem solving.

  • Strong experimental rigor and data discipline.

  • High ownership mindset; capable of independently driving complex technical programs with companylevel impact.

  • Ability to independently define technical approaches within program objectives.

  • Strong crossfunctional communication. 

  • Commitment to safety, quality, and operational excellence.

Preferred Skills/Competencies:

  • Expertise in advanced photovoltaic device characterization.

  • Experience supporting technology transfer from R&D to manufacturing.

Essential Responsibilities:

  • Perform deep root cause investigations of yield loss, efficiency variability, and reliability excursions using metrology data, physicsbased models, and crossfunctional inputs.

  • Lead failure analysis and excursion response efforts, including hypothesis generation, experimental design, data interpretation, and corrective action definition.

  • Develop and validate mechanistic understanding linking perovskite deposition, crystallization, and postprocessing to devicelevel electrical and environmental performance.

  • Support DOE development, parametric studies, and technology readiness assessments tied to pilot production goals.

  • Serve as a subjectmatter expert in perovskite photovoltaic device physics and physicsbased diagnostics for internal stakeholders.

  • Mentor junior engineers and scientists in experimental rigor, data analysis, and problemsolving methodologies.

  • Author and review technical reports, internal white papers, and invention disclosures; contribute to IP generation where applicable.

  • Collaborate with external partners, national labs, and equipment vendors.

  • Comply with Company's Environmental, Quality, Safety or any other policies that have been enforced.  Contributes to continuous improvement of said policies.
  • Other duties as assigned.
  • Job description subject to change at any time.

Reporting Relationships:

  • Reports to Development Director.

  • May have direct reports.

Travel:

  • Less than 10% travel.

Estimated Salary Range:

  • $99,600 - $140,000 Annually

US Physical Requirements:

  • Will sit, stand, or walk short distances for up to the entire duration of a shift.

  • Will climb stairs on an occasional basis.

  • Will lift, push, or pull up to 37 pounds on an occasional basis.

  • Required to use hands to grasp, lift, handle, carry or feel objects on a frequent basis.

  • 20/40 vision in each eye, with or without correction, is required.

  • Must be able to comply with all safety standards and procedures.

  • May reach above shoulder heights and below the waist on a frequent basis.

  • May stoop, kneel, or bend, on an occasional basis.

  • Ability to wear personal protective equipment is required (including but not limited to steel toed shoes, gloves, safety glasses, hearing protection, protective jacket or apron and arm guards).

  • All associates working on the production floor may be required to wear a respirator at any given time and thus, the ability to wear a respirator is a condition of employment and continued employment (requires little or no facial hair).

Potential candidates will meet the education and experience requirements provided on the above job description and excel in completing the listed responsibilities for this role.  All candidates receiving an offer of employment must successfully complete a background check and any other tests that may be required.   

Equal Opportunity Employer Statement: First Solar is an Equal Opportunity Employer that values and respects the importance of a diverse and inclusive workforce.  It is the policy of the company to recruit, hire, train, and promote persons in all job titles without regard to race, color, religion, sex, age, national origin, veteran status, disability, sexual orientation, or gender identity.  We recognize that diversity and inclusion is a driving force in the success of our company.


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