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Battery Process Engineer Jobs in Kentucky (NOW HIRING)

Partners closely with engineers and technicians to develop, maintain, and continuously improve SOPs ... Industrial experience with battery manufacturing processes and quality systems is a strong plus ...

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Process Quality Engineer

Bowling Green, KY Β· On-site

$80K - $130K/yr

The Quality Engineer is responsible for the quality control of a repackaging process including ... Strong knowledge of the basic principles of battery operations. * Familiar with the basic ...

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Process Quality Engineer

Louisville, KY Β· On-site

$80K - $130K/yr

The Quality Engineer is responsible for the quality control of a repackaging process including ... Strong knowledge of the basic principles of battery operations. * Familiar with the basic ...

$33.25 - $42.50/hr

... Battery Controls Engineer to join our ERS (Energy Recovery System) Team in Concord, NC. In this ... Maintain technical documentation and contribute to continuous improvement processes in embedded ...

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... engineering/materials/machinery/electronics/automation is preferred; * At least 8 years process ... battery industry experience is preferred; * 5 years or more team management experience (β‰₯ 10 ...

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... engineering/materials/machinery/electronics/automation is preferred; * At least 8 years process ... battery industry experience is preferred; * 5 years or more team management experience (β‰₯ 10 ...

Play a key role in product launches, engineering changes, process development, and operational ... Battery Management Systems (BMS), SOC/SOH analysis, and battery failure modes. * DTC ...

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process. Senior Engineer, Battery Formation ...

$166K - $296K/yr

Battery Management Systems - Electrical Engineer Do you have a passion for invention and self ... Understanding of the silicon manufacturing process and how semiconductor devices and associated ...

Principal Structural and CAE Durability Engineer, Battery Systems At Gotion, we value collaboration ... Develop and implement automation tools and standard engineering work processes to improve CAE ...

The Specialist partners with Engineering, Maintenance, Production, and other cross-functional teams ... Experience with lithium‑ion battery manufacturing hazards, including NMP, thermal runaway risks ...

Support Clarios quality processes (FTA, FMEA, 8D) * Support Engineering and Quality team in ... Clarios is the force behind the world's most recognizable car battery brands, powering vehicles ...

$115K - $165K/yr

Mechanical Engineer - Battery Pack, Satellites (Starlink) Redmond, WA SpaceX was founded under the ... Work closely with manufacturing teams to develop efficient in-house production process for pack ...

$67K - $91K/yr

Serve as the primary on‑floor engineering resource for assigned manufacturing tools and process stations on the Gen 1 battery manufacturing line. * Work side‑by‑side with operators and ...

$125K - $165K/yr

Professional Engineer (PE) license. * Familiarity with NEC, NFPA, IEEE, UL9540, UL9540A, NFPA 855 ... Experience establishing engineering standards, technical processes, or best practices for a growing ...

$100K - $110K/yr

Support in the contract review process to assurance technical risks are captured and fully vetted ... Power Electronics/Battery Chemistry/Battery thermal management & fire protection system/Power ...

Showing results 21-40

Battery Process Engineer information

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are popular job titles related to Battery Process Engineer jobs in Kentucky?

For Battery Process Engineer jobs in Kentucky, the most frequently searched job titles are:

What job categories do people searching Battery Process Engineer jobs in Kentucky look for?

The top searched job categories for Battery Process Engineer jobs in Kentucky are:

What cities in Kentucky are hiring for Battery Process Engineer jobs?

Cities in Kentucky with the most Battery Process Engineer job openings:

Infographic showing various Battery Process Engineer job openings in Kentucky as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Senior Process Safety Engineer at BlueOval SK, LLC Kentucky

Paducah, KY β€’ On-site

$102K - $131K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 26 days ago


Key responsibilities

  • Lead the implementation of the BOSK Process Safety Management program to ensure compliance with OSHA PSM standards and minimize risks.

  • Coordinate process hazard analyses, develop safety procedures, and manage the pre-start-up safety review process during plant launch and operations.

  • Conduct safety inspections, investigations, and audits; report on safety performance; and support safety training and emergency preparedness activities.


Job description

Senior Process Safety Engineer

Senior Process Safety Engineer job at BlueOval SK, LLC. Kentucky. Introduction to BlueOval SK At BlueOval SK, we will lead the transformation of the electric vehicle (EV) battery business through partnership (Joint Venture formed by Ford and SK On) to provide products and processes to increase our customers’ experience. As the future of BlueOval SK, you will help lead the battery revolution by working alongside our teams as we build the batteries required for electric vehicle business excellence. Ford and SK On are investing billions in Kentucky and Tennessee including building three state‑of‑the‑art battery manufacturing facilities between the two campuses at BlueOval City in Tennessee and BlueOval SK Battery Park in Kentucky. These brand‑new advanced manufacturing facilities will use Ford’s 100 years of automobile manufacturing expertise and SK On’s 30+ years of electric vehicle battery expertise to become the world’s best battery manufacturer.

About The Opportunity The Senior Process Safety Engineer at BlueOval SK will have a once-in-a-lifetime opportunity to be a key member of the start‑up team, launching the facility from the ground up.

Key Areas of Responsibility
  • Lead the implementation of the BOSK Process Safety Management program to ensure compliance with the OSHA PSM standard and minimize the risk of losses due to catastrophic incidents
  • Organize and maintain process safety information documentation
  • Coordinate initial process hazard analyses (PHA) and periodic updates
  • Develop recommendations for addressing process safety issues identified during risk analysis
  • Develop local written procedures to ensure program implementation
  • Manage the pre‑start‑up safety review (PSSR) process during the plant launch and ongoing operations
  • Coordinate inspections to ensure mechanical integrity of process equipment
  • Report on process safety performance to BOSK leadership and joint venture partners
  • Conduct post‑incident and near‑miss investigations related to process safety
  • Track key performance metrics and use statistics to identify opportunities to improve performance
  • Ensure that there is an effective Management of Change (MOC) process and maintain documentation
  • Build good working relationships with regulatory agencies
  • Support other safety, environment and fire protection activities functions as needed
  • Conduct routine audits of the PSM processes and drive corrective action to completion at BOSK sites
  • Coordinate external audits and ensure that corrective actions are completed
  • Coach and train other employees and the plant leadership team about process safety requirements
  • Provide process safety expertise to support for emergency preparedness
Capabilities Required
  • Bachelor’s degree in chemical or mechanical engineering or similar field with acceptable experience.
  • Three years of experience in a process safety role in manufacturing, chemical process, or refinery operations
  • Experience and in‑depth knowledge of the OSHA Process Safety Management standard
  • Strong written and verbal communication skills
  • Strong analytical thinking and problem‑solving skills
Preferred Qualifications
  • Certified Safety Professional (CSP) or pursuing certification
  • Work experience at a lithium battery manufacturing facility or similar operations
  • Experience implementing process safety at a startup plant
  • Experience as PHA facilitator or scribe
  • Experience and knowledge of mechanical equipment and maintenance procedures
  • Experience writing proposals and specifications
  • Demonstrated project management skills
Benefits Include
  • 401k plan with retirement planning services
  • 401k company matching after completing three months of service
  • Medical and prescription drug coverage
  • Dental and vision coverage
  • Preventative Care
  • Eligibility for great ancillary benefits including Flexible Spending Accounts (FSAs), Short‑Term Disability (STD) and Long‑Term Disability (LTD), Employee Basic Life and Accidental Death Dismemberment (AD&D) insurance, and Employee Supplemental Life Insurance
  • Access to Paid Time Off (PTO) after completing probationary period and Emergency PTO
  • Parental Leave
  • Access to Ford Vehicle Discount Program
  • Climate‑controlled working environment

Candidates for positions with BlueOval SK must be legally authorized to work in the United States. BlueOval SK does not sponsor employment VISAs for candidates at this time. Verification of employment eligibility will be required at the time of hire. We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status.

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