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Battery Process Engineer Jobs in Colorado (NOW HIRING)

Ausenco Careers

Senior Process Engineer

Denver, CO · Hybrid

$111K - $160K/yr

... battery metals (nickel, lithium, cobalt) processing is desired. * Experience with metallurgical simulation software such as METSIMÒ, SysCAD or Aspen PlusÒ * Experience in a consulting engineering ...

New

Blue Origin

Lead Mechanical Engineer - Battery

Denver, CO

$133.50K - $186.90K/yr

Develop production processes for module build, through pack assembly, and end of line acceptance ... Engineering or related field * 6+ years of direct experience in battery development; 3+ year in ...

Blue Origin

Lead Mechanical Engineer - Battery

Denver, CO

$133.50K - $186.90K/yr

Develop production processes for module build, through pack assembly, and end of line acceptance ... Engineering or related field * 6+ years of direct experience in battery development; 3+ year in ...

Prosum

Sr. Mechanical Engineer

Westminster, CO

$55 - $65/hr

Battery enclosures * Connectors * Drive product development from concept through manufacturing ... Own and maintain design review and release processes * Ensure high-quality engineering ...

Forge Nano

Battery Research Scientist

Thornton, CO · On-site

$80 - $115/hr

PhD, MS, or BS in Materials Science, Chemical Engineering, Chemistry, Electrochemistry, or a ... Understanding of battery manufacturing processes or scale-up considerations * Familiarity with ...

Forge Nano

Battery Research Scientist

Thornton, CO · On-site

$80K - $115K/yr

PhD, MS, or BS in Materials Science, Chemical Engineering, Chemistry, Electrochemistry, or a ... Understanding of battery manufacturing processes or scale-up considerations * Familiarity with ...

Forge Nano

Battery Research Scientist

Thornton, CO

PhD, MS, or BS in Materials Science, Chemical Engineering, Chemistry, Electrochemistry, or a ... Understanding of battery manufacturing processes or scale-up considerations * Familiarity with ...

Forge Nano

Director, Battery Sales

Thornton, CO · On-site +1

$140K - $210K/yr

Establish sales processes and KPIs to track and measure performance; optimize sales effectiveness ... Work with Engineering / R&D teams to identify future product market opportunities for 27100 ...

Forge Nano

Director, Battery Sales

Thornton, CO · On-site

Establish sales processes and KPIs to track and measure performance; optimize sales effectiveness ... Work with Engineering / R&D teams to identify future product market opportunities for 27100 ...

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Battery Process Engineer information

What are the key skills and qualifications needed to thrive as a Battery Process Engineer, and why are they important?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.

What are some common challenges faced by Battery Process Engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What does a Battery Process Engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are popular job titles related to Battery Process Engineer jobs in Colorado? For Battery Process Engineer jobs in Colorado, the most frequently searched job titles are:
What job categories do people searching Battery Process Engineer jobs in Colorado look for? The top searched job categories for Battery Process Engineer jobs in Colorado are:
What cities in Colorado are hiring for Battery Process Engineer jobs? Cities in Colorado with the most Battery Process Engineer job openings:
Battery Process Engineer jobs near you
Infographic showing various Battery Process Engineer job openings in Colorado as of May 2026, with employment types broken down into 3% As Needed, 71% Full Time, 13% Part Time, and 13% Contract. Highlights an 74% Physical, 13% Hybrid, and 13% Remote job distribution.

Senior Process Engineer

Ausenco Careers

Denver, CO • Hybrid

$111K - $160K/yr

Full-time

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

Ausenco is a global company redefining what's possible. Our team is based across 22 offices in 9 countries, with projects in over 80 locations worldwide. Combining our deep technical expertise with a 30-year track record, we deliver innovative, value-add consulting studies, project delivery, asset operations and maintenance solutions to the mining & metals, oil & gas, and industrial sectors.
Join our team and be part of an exciting execution-phase project in the North American mining industry. You'll play a key role in critical project phases, including performing due diligence investigations, as well as, performing Front-end Studies (PEA, PFS, and FS), Basic Engineering and, Detailed Engineering for Construction, across a variety of mineral commodities.
We are currently seeking an energetic and enthusiastic Senior Process Engineer to be based in our Denver office.
About the role

  • Contribute to the delivery of multidiscipline engineering design by liaising with other engineering disciplines, across the organization and with clients, during the preparation of engineering deliverables.
  • Interact with, and contribute to, the Global Ausenco Process Team.
  • Stay abreast of latest process technology developments.
  • Contribute innovation and lean thinking into process designs.
  • Develop and manage process scope of works, schedules, budgets, and define project deliverables, ensuring adherence to quality, safety, and compliance standards .
  • Conduct PHA (HAZOP / LOPA), and process safety systems' design.
  • Contribute to pertinent sections of regulatory documentation such as NI 43-101 and S-K 1300 reports.
  • Support proposal development, bid strategies, and client presentations as part of business development efforts.
About you
  • Bachelor's degree in Mineral Processing, Extractive Metallurgy, Chemical Engineering or equivalent.
  • Must have PE licence (open to any state licence)
  • 10+ years of experience in front-end studies, trade-off evaluations and detail design projects related to mineral processing.
  • Preferred experience in areas of comminution, pyrometallurgical, hydrometallurgical, ion exchange (IX), solvent extraction (SX), and/or filtration plant design in critical minerals (REEs); precious metals (gold, silver, PGMs); base metals: (copper, lead, zinc); and, battery metals (nickel, lithium, cobalt) processing is desired.
  • Experience with metallurgical simulation software such as METSIMÒ, SysCAD or Aspen PlusÒ
  • Experience in a consulting engineering capacity.
  • Demonstrated leadership in a team-based environment.
  • Good communication skills with well-developed written and oral skills in English.
  • Demonstrated initiative and ingenuity in providing engineering solutions.
  • Proven field experience (construction, commissioning and/or operations) a benefit.
  • Willingness to travel when required.

Why Ausenco?
We support individual growth and aim to allow you to work in a way that plays to your strengths. Beyond a competitive remuneration package we offer:
Career advancement - Embark on a journey of continuous growth through technical training, mentorship initiatives, and networking opportunities.
Work Life Balance - Experience the best of both worlds with our hybrid work model, allowing you to balance office days with working from home; and progressive parental leave benefits to foster family needs and professional life.
Holistic approach to wellness - Take a proactive approach to your overall wellbeing. Access to confidential counselling, information services and a benefits program that supports your health & wellness.
Accessible leadership team - Work with highly reputable industry leaders who value your contribution.
Our people don't settle for the status quo. If you have an entrepreneurial spirit and want to help set a new standard in sustainability, we'll help you find your place. This means working with you to develop a unique career path and skillset to match your ambition.
We're proud of the work we do, and we do it within a culture that is open, honest, and cooperative. We have a history of attracting visionary people who embrace challenges and deliver creative solutions for every project, and your voice is an important part of the conversation.
As a global company we embrace and encourage diversity in its fullest sense - gender identity, gender expression, sexual orientation, age, experience, nationality, colour, language, religion, location, disability, education, skills, working styles and time availability. Our work environments are based on mutual trust and respect for the rights and opportunities of every individual.
Salary Range: US$111,000- US$160,000
Expected Salary: Variation in salary is determined by factors such as qualifications, relevant years of experience, and prevailing market conditions for the specific role.

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