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Battery Failure Analysis Jobs (NOW HIRING)

Rivian

Battery Teardown Technician

Normal, IL · On-site

$29.67 - $32.96/hr

In this role you'll join a diverse group of subject matter experts in the Failure Analysis and Materials Engineering team and bring your own expertise in the domain of electrical testing, battery ...

Rivian

Battery Teardown Technician

Normal, IL

$29.67 - $32.96/hr

In this role you'll join a diverse group of subject matter experts in the Failure Analysis and Materials Engineering team and bring your own expertise in the domain of electrical testing, battery ...

Apple

Battery Reliability Engineer

San Diego, CA · On-site

$108K - $137K/yr

... failure root causes Proficiency in statistical data analysis, paired with the ability to distill ... ion battery technology Experience with statistical analysis platforms such as JMP or Weibull ...

Apple

Battery Reliability Engineer

San Diego, CA

$142K - $263K/yr

... failure analysis, constructing clear design guidance, and connecting root cause findings to ... ion battery technology Experience with statistical analysis platforms such as JMP or Weibull ...

AST SpaceMobile

Battery Pack Engineer

Homestead, FL · On-site

Support failure analysis, root cause investigations, and corrective actions for battery performance issues. * Assist in battery safety, environmental, and reliability testing as per industry ...

Aetherflux

Sr. Battery Engineer

San Carlos, CA · On-site

Investigate battery performance, reliability, and failure modes through analysis and testing, including root-cause failure analysis and corrective action development * Support manufacturing, supplier ...

Rivian

Sr. Battery Control Systems Engineer

Tustin, CA

$183K - $190K/yr

Partner with Field Reliability, Field Service, Failure Analysis, Battery Production, Plant Quality, Battery Remanufacturing, and all relevant battery and vehicle control design teams to ensure ...

Rivian

Sr. Battery Control Systems Engineer

Tustin, CA · On-site

$175K - $181K/yr

Do you thrive in a dynamic environment where your expertise in failure analysis directly impacts ... Support battery production and vehicle general assembly, through end of line failure data analysis ...

Rivian

Sr. Battery Control Systems Engineer

Tustin, CA · On-site

$183K - $190K/yr

Do you thrive in a dynamic environment where your expertise in failure analysis directly impacts ... Support battery production and vehicle general assembly, through end of line failure data analysis ...

Apple Inc.

Battery Reliability Engineer

San Diego, CA · On-site

$139.50 - $258.10/hr

Apple's Battery Module Reliability Group is seeking an exceptional engineer to help shape the ... Working with the cross functional team to deliver sharp failure analysis, constructing clear design ...

Rivian

Sr. Battery Engineer

Tustin, CA

... or failure analysis. * A bachelor's degree in an engineering discipline (e.g., Electrical ... Working knowledge of battery diagnostics and prognostics, including DTC strategies, stateofcharge ...

Whoop

Battery Systems Engineer II

Boston, MA · On-site

$110K - $150K/yr

As a Battery Engineer II at WHOOP, you will help ensure the quality, reliability, and performance ... testing, failure analysis, supplier qualification, regulatory compliance, and continuous design ...

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Battery Failure Analysis information

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How much do battery failure analysis jobs pay per hour?

As of Aug 9, 2026, the average hourly pay for battery failure analysis in the United States is $27.94, according to ZipRecruiter salary data. Most workers in this role earn between $24.04 and $29.81 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a battery failure analysis engineer?

To thrive as a Battery Failure Analysis Engineer, you need a strong background in materials science, electrochemistry, and engineering, often supported by a relevant degree. Familiarity with analytical tools like SEM, XRD, EDS, and data analysis software, as well as knowledge of industry standards, is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills and qualities are essential for accurately diagnosing failures, ensuring product safety, and driving improvements in battery technology.

What is battery failure analysis?

Battery failure analysis is the process of investigating and identifying the causes of battery malfunctions or degradation. Specialists use various techniques, such as visual inspection, electrical testing, and advanced microscopy, to determine why a battery failed or is underperforming. The insights gained help manufacturers improve battery design, enhance safety, and prevent future failures in consumer electronics, electric vehicles, and industrial applications.

What are some common challenges faced by professionals in battery failure analysis, and how can they be addressed?

Battery Failure Analysis professionals often encounter challenges such as isolating the root cause of complex failures, dealing with limited access to proprietary battery materials, and interpreting ambiguous test results. To address these, analysts collaborate closely with cross-functional teams including design, manufacturing, and quality assurance, and utilize advanced diagnostic tools like X-ray tomography and electrochemical impedance spectroscopy. Continuous learning and staying updated on evolving battery technologies also help professionals effectively troubleshoot and prevent recurring issues.

What is the difference between Battery Failure Analysis vs Battery Testing Engineer?

AspectBattery Failure AnalysisBattery Testing Engineer
Primary FocusDiagnosing and identifying causes of battery failuresDesigning and conducting tests to evaluate battery performance
Skills & CertificationsBattery chemistry knowledge, failure analysis techniques, certifications in battery safetyTesting procedures, data analysis, certifications in electrical testing
Work EnvironmentLaboratories, R&D centers, manufacturing facilitiesTesting labs, quality assurance departments, R&D labs

Battery Failure Analysis specialists focus on diagnosing why batteries fail, while Battery Testing Engineers develop and execute tests to assess battery performance. Both roles require technical knowledge of batteries and safety standards but differ in their core responsibilities. Understanding these differences helps employers and professionals align skills with job requirements in the battery industry.

More about Battery Failure Analysis jobs
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Battery Failure Analysis jobs near you
Infographic showing various Battery Failure Analysis job openings in the United States as of August 2026, with employment types broken down into 82% Full Time, 14% Part Time, and 4% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $58,107 per year, or $27.9 per hour.

Staff Battery Engineer, Battery Performance

Sila

Alameda, CA

$151K - $191K/yr

Full-time

Re-posted 8 days ago

Job description

About Us

We are Sila, a next-generation battery materials company. Our mission is to power the world's transition to clean energy. To create this future, our team is building a better lithium-ion battery from the inside out today. We engineer and manufacture ground-breaking battery materials that significantly increase the energy density of batteries, while reducing their size and weight. The result? Smaller more powerful batteries that can unlock innovation in consumer devices and accelerate the mass adoption of electric cars to eliminate our dependence on fossil fuels. We're tackling one of the biggest challenges of our time every day, and together we're redefining what's possible. Are you ready to be a part of a team committed to changing the world?

Who You Are

As a Battery Cell Engineer on the Battery Performance team, you will leverage your expertise to design cutting-edge batteries featuring Sila's next-generation anode material for a variety of customer applications. You possess demonstrated hands-on expertise in the comprehensive performance evaluation of battery components (including electrolytes, anodes, cathodes, foils, and separators) and have a proven ability to integrate novel components and innovations to optimize GED, cycle life, and safety tradeoffs. Your proficiency extends to supporting stacked pouch and cylindrical prototype builds, conducting thorough failure analysis, and leveraging advanced data analysis, statistical methods, and modeling to inform design iterations and solve complex challenges.

Responsibilities and Duties
  • Develop and execute comprehensive test plans for multilayer and cylindrical cells, from initial novel component integration and validation through full cell qualification, ensuring rigorous data collection for analysis.
  • Apply advanced data analysis, statistical methods, and modeling techniques to interpret test results, predict performance, and inform design iterations.
  • Perform thorough failure analysis on prototype cells and customer qualification units to identify root causes.
  • Support the successful execution of internal and external development programs by designing and refining cell prototyping processes.
  • Champion our company's vision to actively develop and integrate novel testing capabilities and methodologies at the material, electrode, and cell levels to enhance performance evaluation and accelerate learning cycles.
  • Effectively communicate complex ideas, strategic plans, and critical results externally to partners and internally across Sila's diverse teams.
Knowledge and Skill Requirements
  • Solid understanding of battery performance and failure mechanisms, including electrolyte degradation, material and cell-level swell, and Li plating.
  • Solid experience with characterization and integration of novel battery components.
  • Experience with data and modeling.
  • Experience with cell prototyping.
  • Ability to carefully plan and implement multiple projects simultaneously
  • B.S. in engineering or science and 8+ years of experience (fewer for candidates with an advanced degree), or related experience.
Physical Demands and Working Conditions
  • Wear personal protective equipment including, but not limited to, a lab coat, gloves, safety glasses, and steel toe safety shoes
  • Operate a computer and other office equipment, such as a laptop, copier/printer, etc in a fixed location
  • Move long distances (such as from building to building) and be stationary for extended periods of time
  • (As needed) Pass a respirator fit test and be able to wear respiratory protection

The starting base pay for this role is between $151,000 and $191,000 at the time of posting. The actual base pay depends on many factors, such as education, experience, and skills. Base pay is only one part of Sila's competitive Total Rewards package that can include benefits, perks, and equity. The base pay range is subject to change and may be modified in the future. #LI-Onsite #LI-PL1

Working at Sila

We believe that building a diverse team at Sila helps us amplify our individual talents. We are an equal opportunity employer and committed to creating an inclusive environment where good ideas are free to come from anyone. We are proud to celebrate diversity and all qualified applicants are considered for employment without regard to gender, race, sexual orientation, religion, age, disability, national origin, or any other status protected by law.