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Tool Design Engineer Jobs in Alabama (NOW HIRING)

Must be able to work from engineering drawings, sketches, or other written or oral instructions as well as tool design drawings. * Maintain, Tooling, Fixturing, Materials, and CNC programs in a ...

Weld Engineer 2

Decatur, AL

$32 - $44/hr

... weld tool design, and implement weld process improvements * Coordinate with engineering and ... production operations personnel to develop and communicate non-conformance repair procedures and ...

Weld Engineer 2

Decatur, AL · On-site

$32 - $44/hr

... weld tool design, and implement weld process improvements * Coordinate with engineering and ... production operations personnel to develop and communicate non-conformance repair procedures and ...

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Tool Design Engineer information

See Alabama salary details

$48.5K

$82K

$121K

How much do tool design engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for tool design engineer in Alabama is $81,982.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,200.00 and $93,400.00 per year, depending on experience, location, and employer.

What are Tool Design Engineers?

Tool Design Engineers are professionals who create and develop tools, dies, jigs, fixtures, and other devices used in manufacturing processes. They work closely with production and engineering teams to design tools that improve efficiency, ensure product quality, and enhance safety. Their responsibilities include designing tools using CAD software, selecting appropriate materials, and overseeing the testing and modification of prototypes. Tool Design Engineers play a crucial role in optimizing production workflows and reducing costs.

What engineer makes $500,000 a year?

Highly experienced tool design engineers working in specialized industries such as aerospace, automotive, or defense can earn salaries approaching or exceeding $500,000 annually, especially with seniority, advanced skills, and leadership roles. Such compensation often includes bonuses, stock options, or profit sharing, and typically requires extensive expertise in CAD software, materials, and manufacturing processes.

What does a tool design engineer do?

A tool design engineer develops and creates tools, dies, and fixtures used in manufacturing processes. They analyze product specifications, use CAD software to design tools, and collaborate with production teams to ensure functionality and efficiency. Strong knowledge of materials, manufacturing methods, and engineering principles is essential for this role.

What are some typical challenges Tool Design Engineers face when collaborating with manufacturing teams?

Tool Design Engineers often work closely with manufacturing teams to ensure that the tools they design are feasible, efficient, and meet production needs. A common challenge is balancing innovative tool design with practical manufacturing constraints, such as material costs or equipment capabilities. Effective communication is essential to translate technical drawings into actionable solutions and to address any unforeseen production issues quickly. By building strong relationships and maintaining open dialogue, Tool Design Engineers can help streamline production processes and drive continuous improvement.

What engineers make $200,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, software, and data engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and relevant certifications. Leadership roles like engineering managers and technical directors in high-demand industries can also reach or exceed this salary level.

What is the difference between Tool Design Engineer vs Manufacturing Engineer?

AspectTool Design EngineerManufacturing Engineer
Primary FocusDesigning and developing tools and dies used in manufacturing processesPlanning and optimizing manufacturing processes to produce products efficiently
Required SkillsCAD/CAM, mechanical design, materials knowledgeProcess improvement, production planning, quality control
Work EnvironmentDesign labs, machine shops, manufacturing plantsFactory floors, production lines, engineering offices
Common CertificationsCAD certifications, mechanical engineering degreesSix Sigma, Lean Manufacturing, engineering degrees

While both roles support manufacturing, Tool Design Engineers focus on creating the tools and dies needed for production, whereas Manufacturing Engineers optimize the overall manufacturing process to improve efficiency and quality.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-paying engineering positions often require advanced degrees, certifications, and expertise in high-demand areas or management responsibilities.

What Is Tool Design Engineering?

Tool design engineering is the practice of creating plans for creating new types of tools or making improvements to existing equipment. As a tool design engineer, your duties include drawing up blueprints and schematics, consulting with engineers and manufacturers about specifications and production, and working with teammates to solve problems. Qualifications for a career as a tool design engineer include a bachelor’s degree in electrical or mechanical engineering or a related subject. Some engineers have an advanced degree, but you can make up for a lesser degree through on the job experience. Analytical problem-solving skills are crucial for this career.

What are the key skills and qualifications needed to thrive as a Tool Design Engineer, and why are they important?

To thrive as a Tool Design Engineer, you need a solid background in mechanical engineering, CAD modeling, and an understanding of manufacturing processes, typically supported by a relevant engineering degree. Familiarity with software such as AutoCAD, SolidWorks, and knowledge of industry standards or certifications like ASME are often required. Strong problem-solving, attention to detail, and effective communication skills distinguish top performers in this role. These skills ensure the creation of precise, efficient, and cost-effective tools that meet production needs and quality standards.
What are popular job titles related to Tool Design Engineer jobs in Alabama? For Tool Design Engineer jobs in Alabama, the most frequently searched job titles are:
What are popular job titles related to Tool Design Engineer jobs in AL? For Tool Design Engineer jobs in AL, the most frequently searched job titles are:
Infographic showing various Tool Design Engineer job openings in Alabama as of July 2026, with employment types broken down into 80% Full Time, 14% Part Time, and 6% Contract. Highlights an 87% Physical, 3% Hybrid, and 10% Remote job distribution, with an average salary of $81,982 per year, or $39.4 per hour.
Senior Principal Power Design Engineer

Senior Principal Power Design Engineer

Raytheon Technologies

Huntsville, AL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 6 days ago


Job description

Date Posted:
2026-03-16
Country:
United States of America
Location:
US-AL-HUNTSVILLE-315 ~ 315 Bob Heath Dr ~ BOB HEATH
Position Role Type:
Onsite
U.S. Citizen, U.S. Person, or Immigration Status Requirements:
The ability to obtain and maintain a U.S. government issued security clearance is required. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance
Security Clearance Type:
DoD Clearance: Secret
Security Clearance Status:
Active and existing security clearance required after day 1
At Raytheon, the foundation of everything we do is rooted in our values and a higher calling - to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today's mission and stay ahead of tomorrow's threat. Our team solves tough, meaningful problems that create a safer, more secure world.
We are seeking a professional Senior Power Engineer to assume a key role within the System Power, Analog and Controls Department.
Do you enjoy power converter design?
Do early-career engineers come to you for technical guidance?
Do you have a strong desire to work on projects that are critical to the defense of our nation?
If your answers are yes, we are looking for you to join our team!
What You Will Do
  • Design, analyze (including thermal considerations), simulate, and test power conversion circuitry potentially utilizing any standard non-isolated power conversion topologies (buck, boost, buck-boost) including modules and discrete designs.
  • Guide Electronic Computer-Aided Design (ECAD) personnel through PWB layout of power circuitry and technical drawing creation.
  • Perform design work within the bounds of a given schedule.
  • Present reviews of technical data to program leadership and technical staff.

Qualifications You Must Have
  • Typically requires a Bachelors Degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 10 years of prior relevant experience
  • Minimum of 10 years of professional experience in design, analysis, simulation, and/or test experience with linear converters.
  • Experience with any of the following non-isolated converter topologies: buck, boost, buck-boost.
  • Experience with design, analysis, and test with analog electronic design and analysis, including FET, BJT, and/or Op-amp circuits.

Qualifications We Prefer
  • Lab experience specific to power electronics and/or controls electronics
  • Demonstrated use of software tools for electrical circuit simulation and/or printed circuit board layout
  • Demonstrated ability to document designs and circuit performance verification
  • Demonstrated experience with fundamental power conversion concepts, components, and techniques
  • Demonstrated understanding of linear controls and motor drive techniques.
  • Basic understanding of commonly used power converter and/or motor drive control schemes
  • Design, analysis, and/or test experience with any of the following isolated converter topologies: flyback, half-bridge, full-bridge, and/or push-pull. Design scope will ideally include stability.
  • Experience with performing circuit card assembly-level power architecture trades, and/or with system-level power architecture trades, including power converter specification development experience.
  • Professional experience guiding Electronic Computer-Aided Design (ECAD) personnel through PWB layout of power circuitry and technical drawing creation (direct experience with such tools is adequate to fulfill this requirement).
  • Familiarity with circuit simulator SIMPLIS, Saber and/or analysis tool Mathcad.
  • Experience with Mentor Graphics DxDesigner, and/or Hyperlynx.
  • Experience with acting as a liaison between program and functional management.
  • Experience with digital power control.
  • Experience with military specifications.
  • Experience with transformer and inductor design considerations.
  • Design experience with Electro-Magnetic Interference (EMI) concerns.
  • Design experience with voltages > 400V and/or power > 10kW.
  • Experience with program management tools such as Earned Value.
  • Experience with proposal development.
  • Ability to design to meet concerns of adjacent disciplines, such as thermal, structural, mechanical, reliability, and quality.
  • Ability to be a self-starter and be able to function in a dynamic environment.
  • Strong interpersonal, leadership, communication, and time management skills.

What We Offer
Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Safety, Trust, Respect, Accountability, Collaboration, and Innovation.
This position is 100% onsite in Huntsville, AL and is eligible for relocation assistance.
Huntsville, Alabama, earned the nickname "ROCKET CITY" for its close association with U.S. space research since 1950. RTX has been here since the early years, having launched its Huntsville operations as the Raytheon Company in 1948. Some of the brightest minds in aerospace and defense call it home. Can you see yourself here?
Huntsville Location information: https://www.huntsville.org/
As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote.
The salary range for this role is 132,400 USD - 251,600 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate's work experience, location, education/training, and key skills.
Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement.
Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company's performance.
This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply.
RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.
RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans' Readjustment Assistance Act.
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