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Tool Design Engineer Jobs in Alabama (NOW HIRING)

L3HHCM20

Specialist, Tool Design Engineer

Toney, AL

Specialist, Tool Design Engineer Job Code: 41676 Job Location: Huntsville, AL AMF North and AMF South Job Schedule: Employees work 10 hour days, 4 days a week L3Harris is seeking a Specialist Tool ...

NDC

Tool & Design Engineer

Athens, AL

DIRECT HIRE POSITION WITH BENEFITS AND RELOCATION The tool design and documentation engineer will lead the design and documentation of new tooling programs. The engineer will also manage all tool ...

Bocar US

Tool and Die Engineer

Tanner, AL · On-site

... engineering changes, and execute optimization projects for high-pressure casting tool design ... This role is critical in driving innovation, solving complex design problems, leading special ...

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Tool Design Engineer information

See Alabama salary details

$48.5K

$82K

$121K

How much do tool design engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for tool design engineer in Alabama is $81,982.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,200.00 and $93,400.00 per year, depending on experience, location, and employer.

What is a tool design engineer?

Tool Design Engineers are professionals who create and develop tools, dies, jigs, fixtures, and other devices used in manufacturing processes. They work closely with production and engineering teams to design tools that improve efficiency, ensure product quality, and enhance safety. Their responsibilities include designing tools using CAD software, selecting appropriate materials, and overseeing the testing and modification of prototypes. Tool Design Engineers play a crucial role in optimizing production workflows and reducing costs.

What are the key skills and qualifications needed to thrive as a tool design engineer?

To thrive as a Tool Design Engineer, you need a solid background in mechanical engineering, CAD modeling, and an understanding of manufacturing processes, typically supported by a relevant engineering degree. Familiarity with software such as AutoCAD, SolidWorks, and knowledge of industry standards or certifications like ASME are often required. Strong problem-solving, attention to detail, and effective communication skills distinguish top performers in this role. These skills ensure the creation of precise, efficient, and cost-effective tools that meet production needs and quality standards.

What are some typical challenges tool design engineers face when collaborating with manufacturing teams?

Tool Design Engineers often work closely with manufacturing teams to ensure that the tools they design are feasible, efficient, and meet production needs. A common challenge is balancing innovative tool design with practical manufacturing constraints, such as material costs or equipment capabilities. Effective communication is essential to translate technical drawings into actionable solutions and to address any unforeseen production issues quickly. By building strong relationships and maintaining open dialogue, Tool Design Engineers can help streamline production processes and drive continuous improvement.

What is the difference between Tool Design Engineer vs Manufacturing Engineer?

AspectTool Design EngineerManufacturing Engineer
Primary FocusDesigning and developing tools and dies used in manufacturing processesPlanning and optimizing manufacturing processes to produce products efficiently
Required SkillsCAD/CAM, mechanical design, materials knowledgeProcess improvement, production planning, quality control
Work EnvironmentDesign labs, machine shops, manufacturing plantsFactory floors, production lines, engineering offices
Common CertificationsCAD certifications, mechanical engineering degreesSix Sigma, Lean Manufacturing, engineering degrees

While both roles support manufacturing, Tool Design Engineers focus on creating the tools and dies needed for production, whereas Manufacturing Engineers optimize the overall manufacturing process to improve efficiency and quality.

What does a tool design engineer do?

A tool design engineer develops and creates tools, dies, and fixtures used in manufacturing processes. They analyze product specifications, use CAD software to design tools, and collaborate with production teams to ensure functionality and efficiency. Their work often involves testing prototypes and refining designs to improve manufacturing quality and productivity.
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Tool Design Engineer jobs near you
Infographic showing various Tool Design Engineer job openings in Alabama as of August 2026, with employment types broken down into 86% Full Time, 8% Part Time, and 6% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $81,982 per year, or $39.4 per hour.

Specialist, Tool Design Engineer

L3HHCM20

Toney, AL

Full-time

Posted 23 days ago

Job description

Job Title: Specialist, Tool Design Engineer

Job Code: 41676

Job Location: Huntsville, AL AMF North and AMF South

Job Schedule: Employees work 10 hour days, 4 days a week

 

Job Description:

L3Harris is seeking a Specialist Tool Design Engineer to join our team at our growing AMF facility in Huntsville, AL.  Manual and semi-automated tooling such as jigs, fixtures, molds, mandrels, and lifting devices are all required in the fabrication and assembly of solid fuel rocket motors. Tool Engineers are responsible to define all of these items.  The role of Tool Engineering is mixture of design, structural analysis, project management and hands on manufacturing. 

 

Essential Functions:

  • Work with cross functional teams define tool requirements.
  • Design using PTC Creo and Windchill in accordance with principles of Design for Manufacturability.
  • Use finite element analysis (FEA) methods and tools to perform structural. analysis of tools in order to predict internal stresses and resolve structural instabilities.
  • Conduct design reviews with cross functional teams to obtain approval of tool designs.
  • Oversee procurement and fabrication of tooling.
  • Work with Manufacturing Engineers to perform functional evaluations and acceptance of the tooling.
  • Perform liaison support for tool maintenance by identification of tool problems, design of repairs and implementation of modifications.
  • Skilled in application of GD&T and system tolerance analysis.
  • Proficient with tools of Microsoft Office Suite.
  • Ability to obtain a US Secret security clearance.
  • Travel: 5%.

 

Qualifications:

  • Bachelor's Degree and minimum 4 years of prior mechanical design experience. Graduate Degree and a minimum of 2 years of prior mechanical design experience. In lieu of a degree, minimum of 8 years of prior mechanical design experience.

 

Preferred Additional Skills:

  • Experience with Siemens NX is a plus.
  • Experience with ANSYS is a plus.
  • Fabrication experience is a plus.
  • Composite Wind tool design and/or fabrication experience is a plus.
  • Experience working in the defense industry is a plus.
  • Active US Secret Security Clearance a plus.

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