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Sustaining Engineer Jobs in Minnesota (NOW HIRING)

Optomec Inc

Sustaining Product Engineer

Saint Paul, MN

$90K - $111K/yr

Description The Sustaining Product Engineer ensures that existing products remain stable, reliable, and manufacturable over their intended lifespan. They ensure the company's mature product portfolio ...

Optomec, Inc

Sustaining Product Engineer

Saint Paul, MN · On-site

$90K - $111K/yr

The Sustaining Product Engineer ensures that existing products remain stable, reliable, and manufacturable over their intended lifespan. They ensure the company's mature product portfolio continues ...

Benchmark

Sustaining Test Engineer I

Rochester, MN · On-site

$70K - $80K/yr

The Sustaining Test Engineer provides support for test processes on the production floor and product startups working with Printed Circuit Boards (PCB) and Printed Circuit Board Assemblies (PCBA)

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How much do sustaining engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for sustaining engineer in Minnesota is $101,550.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,600.00 and $110,200.00 per year, depending on experience, location, and employer.

What is a sustaining engineer?

A Sustaining Engineer is responsible for maintaining and improving existing products or systems by addressing defects, enhancing performance, and ensuring long-term reliability. They work closely with manufacturing, quality, and support teams to troubleshoot issues, implement design changes, and support product lifecycle management. Their role is crucial in minimizing downtime, optimizing efficiency, and ensuring customer satisfaction by resolving technical challenges in released products.

What are typical daily responsibilities for a sustaining engineer?

Sustaining Engineers are primarily responsible for identifying, analyzing, and resolving issues in existing products, processes, or systems to ensure continued performance and reliability. Their day-to-day tasks often include investigating customer complaints, implementing engineering changes, coordinating with manufacturing and quality teams, and supporting root cause analysis of field failures. Sustaining Engineers also work closely with design, production, and customer support teams, ensuring that corrective actions are effectively communicated and implemented. This role provides exposure to a variety of technical challenges and cross-functional collaboration, making each day dynamic and rewarding.

What are the key skills and qualifications needed to thrive as a sustaining engineer?

To thrive as a Sustaining Engineer, you need strong problem-solving abilities, a background in engineering (often with a bachelor's degree), and practical experience in troubleshooting and maintaining products or systems. Familiarity with root cause analysis tools, quality management systems, and industry-specific software (such as CAD or PLM tools) is often required. Excellent communication, attention to detail, and teamwork are vital soft skills for quickly addressing issues and collaborating with cross-functional teams. These skills ensure quick and effective resolution of technical issues, minimizing downtime and maintaining high product reliability.

What does a sustaining engineer do?

A sustaining engineer is responsible for maintaining, improving, and supporting existing products or systems after their initial development. They analyze field issues, implement design changes, and work with cross-functional teams to ensure product reliability and performance, often using tools like CAD and data analysis software. This role requires strong problem-solving skills and knowledge of engineering principles to extend product lifecycle and customer satisfaction.

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Sustaining Engineer jobs near you
Infographic showing various Sustaining Engineer job openings in Minnesota as of August 2026, with employment types broken down into 91% Full Time, 2% Part Time, and 7% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $101,550 per year, or $48.8 per hour.

Engineer II - Sustaining Engineer - Med Device

Plymouth, MN • On-site

FLEX Vascular
See more jobs at FLEX Vascularexternal

$96K - $118K/yr

Full-time

Posted 29 days ago

Job description

ENGINEER II -  Sustaining Engineering (Vascular Access Devices)

Position Summary

The Engineer II role supports the design, development, validation, and sustaining engineering of vascular access devices and their associated manufacturing processes. Working within established procedures and under general supervision, the Engineer role II independently executes defined engineering projects including test method development, process and equipment qualification, fixture design, and technical investigations and documents the results in compliance with the Quality Management System and applicable regulatory requirements. The role escalates novel or ambiguous technical problems to senior engineering staff and contributes to cross-functional design and process review activities.

Essential Duties and Responsibilities

Design and Development Support

Provide project support including device and component testing, protocol authoring, documentation of test results, data analysis, and preparation of technical reports in accordance with design control procedures.

Contribute to Design History File (DHF) and Device Master Record (DMR) content for assigned projects.

Design, model, and fabricate test and manufacturing fixtures, including CAD modeling and additive manufacturing (3D printing) of prototypes.

Participate actively in design and process reviews.

Test Method and Process Validation

Design and execute test method validations (TMV), measurement systems analysis (MSA) including Gage R&R studies, and designs of experiments (DOE); analyze and report results.

Support line validation and qualification activities including IQ, OQ, and PQ authoring protocols and reports and executing testing.

Develop and document statistical rationale for sampling plans, sample sizes, acceptance criteria, and confidence/reliability targets.

Risk Management and Quality Systems

Participate in risk management activities including PFMEA, DFMEA, and use-related FMEA (uFMEA), and contribute to the risk management file in accordance with ISO 14971.

Perform process mapping and support process characterization and improvement initiatives.

Author and assess engineering change orders (ECOs) and change control records, including impact and validation assessments.

Provide technical investigation support for nonconformances, CAPAs, and complaint investigations. Complaint reportability and regulatory decisions remain the responsibility of Quality Assurance and Regulatory Affairs.

Manufacturing and Supplier Support

Interact with suppliers and vendors to facilitate new manufacturing processes or changes to existing processes, including technical support during process transfers.

Perform product and component inspections in compliance with company policies and procedures.

Support shipping and receiving of commercial product and components as required.

Qualifications

Required

Bachelor's degree in Mechanical, Biomedical, Manufacturing, or a related engineering discipline.

2-5 years of engineering experience, preferably in medical device or another FDA-regulated manufacturing environment.

Working knowledge of design controls and validation principles (IQ/OQ/PQ, TMV, MSA).

Demonstrated ability to author clear technical protocols and reports suitable for a regulated document system.

Proficiency with 3D CAD software (e.g., SolidWorks) and standard office productivity tools.

Preferred

Familiarity with medical device standards and guidance documents.

Experience with statistical software (e.g., Minitab, JMP) and applied statistical methods.

Experience with GD&T and inspection method development.

Experience with catheter, guidewire, or other vascular access device manufacturing processes.

Experience working in an ISO Class 7/8 controlled environment.