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Stress Engineer Jobs in Wisconsin (NOW HIRING)

Design Engineer

Oshkosh, WI · On-site

$70K - $75K/yr

Conduct finite element analysis (FEA) and stress analysis to evaluate structural integrity and ... engineering drawings that serve as the foundation for product development. Mechanical design and ...

Design Engineer

Lomira, WI · On-site

$70K/yr

Conduct finite element analysis (FEA) and stress analysis to evaluate structural integrity and ... engineering drawings that serve as the foundation for product development. Mechanical design and ...

Reliability Engineer

Mount Pleasant, WI · On-site

$99K - $124K/yr

Reliability Engineer Department: GL6 Test & Reliability Engineering Employment Type: Full Time ... Develop and maintain test scripts and procedures for environmental screening and stress testing.

Power Electronics Engineer

Milwaukee, WI · On-site

$110K - $130K/yr

Power Electronics Reliability Engineer Location: Milwaukee WI Duration: 6-Month Contract Key ... Stress/Derating Assessments • Experience with Power Converters, Inverters, DC/DC Converters ...

Perform engineering calculations to compute the stresses developed in a crane runway structure. Knowledge of different static, dynamic and fatigue failure theories based on stress life approach is ...

The Mechanical Engineer will work with Realta's engineering and scientific teams to provide ... Participate in and lead efforts involving general mechanical-system design, mechanical stress ...

The Mechanical Engineer will work with Realta's engineering and scientific teams to provide ... Participate in and lead efforts involving general mechanical-system design, mechanical stress ...

The Mechanical Engineer will work with Realta's engineering and scientific teams to provide ... Participate in and lead efforts involving general mechanical-system design, mechanical stress ...

Perform engineering calculations to compute the stresses developed in a crane runway structure. Knowledge of different static, dynamic and fatigue failure theories based on stress life approach is ...

The Reliability Engineer will perform reliability testing activities, configure test environments ... Develop and maintain test scripts and procedures for environmental screening and stress testing.

The Mechanical Engineer II plays a lead role in large, multi-team engineering development projects ... Experience performing stress analysis using hand calculations, computation methods (Excel, MATLAB ...

The Mechanical Engineer II plays a lead role in large, multiteam engineering development projects ... Experience performing stress analysis using hand calculations, computation methods (Excel, MATLAB ...

Reliability Engineer

Madison, WI

$103K - $130K/yr

HALT/step stress testing), mitigation of design risks (e.g. environmental testing), and reliability demonstration testing. * Analyze and mentor other engineers in analysis techniques to characterize ...

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Stress Engineer information

See Wisconsin salary details

$9

$66

$90

How much do stress engineer jobs pay per hour?

As of Aug 3, 2026, the average hourly pay for stress engineer in Wisconsin is $66.57, according to ZipRecruiter salary data. Most workers in this role earn between $57.02 and $78.12 per hour, depending on experience, location, and employer.

What are some common challenges stress engineers face when working on large-scale projects?

Stress Engineers working on large-scale projects often encounter challenges such as managing complex load cases, ensuring compliance with evolving industry standards, and coordinating with cross-functional teams like design, manufacturing, and quality assurance. Balancing the need for structural integrity with cost and weight constraints can also be demanding. Effective communication and strong problem-solving skills are essential to address unexpected issues that may arise during simulations or testing phases.

What is the difference between Stress Engineer vs Structural Engineer?

AspectStress EngineerStructural Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or Civil Engineering; often includes certifications like ASME or NACEBachelor's or Master's in Civil, Structural, or Mechanical Engineering; often includes PE licensure
Work EnvironmentDesign and analyze components for aerospace, automotive, or mechanical systems, often in labs or manufacturing settingsDesign and evaluate buildings, bridges, and infrastructure, primarily in office and construction sites
Industry UsageCommon in aerospace, automotive, and mechanical industriesPrevalent in construction, civil engineering, and infrastructure projects

While both Stress Engineers and Structural Engineers analyze load effects, Stress Engineers focus on component-level stress analysis in mechanical systems, whereas Structural Engineers evaluate entire structures like buildings. The roles overlap in analyzing stresses, but their applications and environments differ significantly.

What are the key skills and qualifications needed to thrive as a stress engineer, and why are they important?

To thrive as a Stress Engineer, you need a solid background in mechanical or aerospace engineering, expertise in structural analysis, and familiarity with industry codes and standards. Proficiency with finite element analysis (FEA) software such as ANSYS or NASTRAN, and often a Professional Engineer (PE) license, are commonly required. Strong problem-solving, attention to detail, and effective communication skills help you identify issues and present solutions to multidisciplinary teams. These skills are vital for ensuring the structural integrity and safety of complex systems in sectors like aerospace, automotive, and civil engineering.

What does a stress engineer do?

As a stress engineer, you make models using various materials and apply stress to test how much strain the structures can handle. Your duties are to conduct a detailed analysis of your test cases and to report to other engineers, architects, and facilities managers. You can find stress engineer jobs in many industries, including aerospace and aviation, automotive, medical, nuclear power, and plastics. Much of your work takes place in a laboratory, where you build prototypes from different materials to figure out which materials and what designs can withstand the most stress.

What are the most commonly searched types of Stress Engineer jobs in Wisconsin? The most popular types of Stress Engineer jobs in Wisconsin are:
Infographic showing various Stress Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, and 2% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $138,466 per year, or $66.6 per hour.

Diagnostic Engineer

Foxconn Assembly LLC

Mount Pleasant, WI • On-site

Full-time

Re-posted 13 days ago


Job description

The Diagnostic Engineer plays a key role in developing and implementing diagnostic testing suites to ensure the quality of L6/L10 production. You will collaborate with both manufacturing teams and customers to address and resolve issues related to diagnostic programs, leveraging your strong development and debugging skills. The role requires teamwork and close cooperation with cross-functional teams to ensure successful product delivery and operational excellence.
Key Responsibilities:
  • Diagnostic Program Development:
    Collaborate with the Manufacturing Test Engineering (MFG TE) team to design, develop, and deliver robust diagnostic programs that ensure high-quality production standards for L6/L10 hardware.
  • Cross-Team Collaboration:
    Work closely with the Taiwan core team to implement and refine diagnostic programs, ensuring alignment with both technical and production requirements.
  • Issue Resolution:
    Lead the resolution of customer-reported issues, utilizing strong troubleshooting skills to identify root causes and implement effective solutions in the diagnostic program or manufacturing process.
  • Stress Testing:
    Develop and maintain stress testing programs to validate product durability under extreme conditions, identifying weaknesses and ensuring product robustness.
  • Test Planning & Deployment:
    Develop comprehensive test plans based on the system's hardware specifications, ensuring that these plans are effectively deployed in manufacturing processes to validate the product's quality before release.

Required Skills and Qualifications:
  • Technical Expertise:
    Proficient in Python and Bash shell scripting, with a strong ability to develop and automate diagnostic testing processes.
  • Linux Environment Proficiency:
    Familiarity with the Linux environment, including system configuration, administration, and troubleshooting.
  • Hardware Knowledge:
    In-depth understanding of server hardware architecture and protocols, allowing for accurate development of diagnostic programs tailored to specific hardware systems.
  • Problem-Solving Skills:
    Strong ability to diagnose and resolve complex technical issues related to both hardware and software, ensuring smooth diagnostic processes in manufacturing environments.
  • Cross-Functional Teamwork:
    Ability to work effectively with various internal teams, including hardware, firmware, and manufacturing teams, to ensure seamless program development and issue resolution.
  • Customer-Focused Mindset:
    A proactive approach to resolving customer-reported issues and ensuring high levels of customer satisfaction.

Preferred Qualifications:
  • Experience in hardware validation, stress testing, and manufacturing test program development.
  • Familiarity with industry-standard diagnostic tools and frameworks.
  • Bachelor's or Master's degree in Mechanical, Electrical, or Industrial Engineering, or a related technical field
  • Strong understanding of production testing environments and processes.

Personal Attributes:
  • Excellent communication skills, with the ability to present technical concepts clearly to both technical and non-technical stakeholders.
  • High attention to detail and strong organizational skills.
  • Ability to manage multiple tasks efficiently and work well under pressure.