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Stress Analysis Engineer Jobs (NOW HIRING)

AEVEX

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

As a Structural Engineer, you will play a key role in the design, analysis, and optimization of structural components for our unmanned aerial systems (UAS) and unmanned surface vehicles (USV). You ...

Cirrus Aircraft

Stress Engineer 2

Duluth, MN

$80K - $120K/yr

Mid-level Structures Stress Analysis Engineer for developing and certifying new aircraft and related product designs at Cirrus Aircraft. * Generates structural analysis of aircraft primary and ...

Cirrus Aircraft

Liaison Stress Engineer 2

Duluth, MN · On-site

$80K - $120K/yr

OverviewMid-level Structures Stress Analysis Engineer for developing and certifying new aircraft and related product designs at Cirrus Aircraft.Responsibilities * Generates structural analysis of ...

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Stress Analysis Engineer information

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How much do stress analysis engineer jobs pay per hour?

As of Jul 14, 2026, the average hourly pay for stress analysis engineer in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

What is the difference between Stress Analysis Engineer vs Mechanical Design Engineer?

AspectStress Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications like FE or PE often preferredBachelor's or Master's in Mechanical or related engineering; certifications like FE or PE beneficial
Work EnvironmentDesign firms, aerospace, automotive, or manufacturing industries; focused on analysis and simulationProduct development, prototyping, and manufacturing; focused on designing mechanical components
Employer & Industry UsageUsed in industries requiring structural integrity analysis, such as aerospace, automotive, and civil engineeringCommon in product design, consumer electronics, and machinery manufacturing

While both roles require a strong engineering background and similar certifications, the Stress Analysis Engineer primarily focuses on evaluating the structural integrity of components through analysis and simulation. In contrast, the Mechanical Design Engineer concentrates on creating and developing mechanical parts and systems. Both roles are essential in product development but serve different stages of the engineering process.

What does a Stress Analysis Engineer do?

A Stress Analysis Engineer is responsible for evaluating and predicting the structural integrity of materials and components under various loads and conditions. They use engineering principles and specialized software to analyze how parts will react to forces such as tension, compression, vibration, and temperature changes. Their work ensures that products and structures are safe, reliable, and meet regulatory standards. Stress Analysis Engineers are commonly employed in industries like aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a Stress Analysis Engineer, and why are they important?

To thrive as a Stress Analysis Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in structural analysis and finite element methods, often supported by a relevant engineering degree. Proficiency with software tools such as ANSYS, NASTRAN, or Abaqus, and familiarity with industry codes and standards, are typically required. Strong problem-solving abilities, attention to detail, and effective communication are essential soft skills in this role. These skills are critical for ensuring the structural integrity and safety of components in demanding engineering environments.

What are some typical challenges faced by Stress Analysis Engineers when working on complex projects?

Stress Analysis Engineers often encounter challenges such as interpreting incomplete or evolving design data, balancing tight project deadlines with the need for rigorous analysis, and ensuring their models accurately reflect real-world conditions. Collaborating closely with multidisciplinary teams—like design, materials, and manufacturing engineers—is key to resolving ambiguities and integrating feedback. Additionally, they must stay updated with the latest analysis software and industry standards to deliver safe and efficient solutions for structural integrity.
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Stress Analysis Engineer jobs near you
Infographic showing various Stress Analysis Engineer job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $137,183 per year, or $66 per hour.
PRINCIPAL ANALYSIS ENGINEER

PRINCIPAL ANALYSIS ENGINEER

ARMORWORKS ENTERPRISES INC

Chandler, AZ • On-site

Other

Posted 6 days ago

Job description

The Principal Analysis Engineer is responsible for leading and performing static and dynamic stress analysis on various products developed by the collective engineering team. The Principal Analysis Engineer is responsible for developing and/or reviewing reports detailing the failure modes of various products and recommended design solutions, as applicable, to reduce the risk of failure during qualification testing and/or product deployment. The Principal Analysis Engineer will utilize various analysis programs (Abaqus, Optistruct, Hypermesh, LS-DYNA) and oversee the development of supplemental analysis tools as required. The Principal Analysis Engineer will manage all analysis work load and ensure analysis staff is adequately trained to support business needs. The Principal Analysis Engineer will assist in department budgeting of analysis software and assist in bids and proposals as required.

Assignment of Functions or Duties:
Management of Analysis team and performing analysis using various analysis programs
Developing and/or reviewing analysis reports
Technical writing to support other corporate needs

Minimum Requirements of Skills, Qualifications, and Experience:
Required

  • US Citizen
  • Master of Science degree in Mechanical Engineering, or related field
  • 10+ years of experience in static and dynamic stress analysis in a Finite Element Analysis (FEA) solver or 5+ years of experience directly related to ArmorWorks' products
  • Expert understanding of static and dynamic analysis theories
  • Strong work ethic, problem solving, and organizational skills

Preferred

  • Doctorate in Mechanical Engineering, or related field
  • Experience with DoD product development related to ground combat, marine, and aircraft platforms
  • Analysis experience with composite materials
  • Experience using SolidWorks

Apply