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Stress Analysis Engineer Jobs (NOW HIRING)

Stress Analysis Engineer

Saint Paul, MN · On-site

$55K - $83K/yr

... analysis for projects. * Developing cost effective engineering solutions. * Develop a thorough understanding of relevant building codes and standards as they relate to pipe design, thermal stresses ...

Stress Analysis Engineer

Dayton, OH

$55.75 - $76.50/hr

Stress Analysis Engineer Resonant Sciences is a world-class research and development firm located in Dayton, Ohio focused on developing and transitioning innovative technologies and solutions to ...

Stress / Structural Analysis Engineer (Remote) United States | $80,000-$120,000 | Direct-Hire | Remote This role supports piping and structural analysis efforts for complex mechanical and building ...

FEA Stress Analysis Engineer

San Jose, CA · On-site

$100K - $168K/yr

Each project team is usually led by an industry expert and composed of engineers from various engineering disciplines such as stress analysis, fracture mechanics, structural dynamics, and material ...

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Stress Analysis Engineer information

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How much do stress analysis engineer jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for stress analysis engineer in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

What is the difference between Stress Analysis Engineer vs Mechanical Design Engineer?

AspectStress Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications like FE or PE often preferredBachelor's or Master's in Mechanical or related engineering; certifications like FE or PE beneficial
Work EnvironmentDesign firms, aerospace, automotive, or manufacturing industries; focused on analysis and simulationProduct development, prototyping, and manufacturing; focused on designing mechanical components
Employer & Industry UsageUsed in industries requiring structural integrity analysis, such as aerospace, automotive, and civil engineeringCommon in product design, consumer electronics, and machinery manufacturing

While both roles require a strong engineering background and similar certifications, the Stress Analysis Engineer primarily focuses on evaluating the structural integrity of components through analysis and simulation. In contrast, the Mechanical Design Engineer concentrates on creating and developing mechanical parts and systems. Both roles are essential in product development but serve different stages of the engineering process.

What does a Stress Analysis Engineer do?

A Stress Analysis Engineer is responsible for evaluating and predicting the structural integrity of materials and components under various loads and conditions. They use engineering principles and specialized software to analyze how parts will react to forces such as tension, compression, vibration, and temperature changes. Their work ensures that products and structures are safe, reliable, and meet regulatory standards. Stress Analysis Engineers are commonly employed in industries like aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a Stress Analysis Engineer, and why are they important?

To thrive as a Stress Analysis Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in structural analysis and finite element methods, often supported by a relevant engineering degree. Proficiency with software tools such as ANSYS, NASTRAN, or Abaqus, and familiarity with industry codes and standards, are typically required. Strong problem-solving abilities, attention to detail, and effective communication are essential soft skills in this role. These skills are critical for ensuring the structural integrity and safety of components in demanding engineering environments.

What are some typical challenges faced by Stress Analysis Engineers when working on complex projects?

Stress Analysis Engineers often encounter challenges such as interpreting incomplete or evolving design data, balancing tight project deadlines with the need for rigorous analysis, and ensuring their models accurately reflect real-world conditions. Collaborating closely with multidisciplinary teams—like design, materials, and manufacturing engineers—is key to resolving ambiguities and integrating feedback. Additionally, they must stay updated with the latest analysis software and industry standards to deliver safe and efficient solutions for structural integrity.
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Stress Analysis Engineer

$105K - $140K/yr

Other

Posted 6 days ago


Job description

Location: Chula Vista, CA

We are seeking a Stress Analysis Engineer who will perform structural analysis in support of thermosets, thermoplastics, composites, metallic nacelles and aerostructure components using standard analysis methods and finite element approaches.  You will conduct design trades and final product configuration definitions considering safety, strength, weight, cost & producibility for Commercial applications.  You will also generate and present reports suitable for transmittal to an airworthiness authority, internal/external customers (such as Boeing, Airbus, Embraer and Military). In addition, you will collaborate with both domestic and international engineering support teams on technical aspects of the stress analysis activities. 

Responsibilities 
    Responsible for performing structural analysis of aircraft components, assemblies, and systems while working as an integrated team for design studies.
    Solve challenging structural analysis problems via research and coordination with subject matter experts/chief engineers
    Structural analysis includes development of finite element models and loads, and performing static, fatigue and vibrations analysis
    Evaluate structural integrity of aircraft structures by way of classical hand analysis and finite element methods.
    Generate documentation to report analysis and test results to support airworthiness certification
    Supports operation of equipment engineering systems by evaluating and interpreting needs and problems and develops effective approaches to resolving those issues.

Required Qualifications 
    Bachelor's degree and 5 years of prior relevant experience OR
    Advanced Degree in a related field and minimum 3 years of experience OR
    Experience with structural analysis (classical hand analysis and finite element skills)
    Structural load paths experience
    NASTRAN or equivalent software's highly desired.
    FEA (Finite Element Analysis) software experience
    Experience communicating and presenting technical information to senior level leadership

Preferred Qualifications
    Degrees preferred: Mechanical, Aerospace, Civil, Structural or similar
    Experience with any aircraft or space vehicle structures
    General knowledge of applicable regulatory requirements
    Experience working with international teams
    Background in composite material structure and design

Salary
    $105,000-140,000 per year
    The actual salary offered is dependent on various factors including, but not limited to, location, the candidate's combination of job-related knowledge, qualifications, skills, education, training, and experience