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Stress Analysis Engineer Jobs (NOW HIRING)

Structural Integrity Associates, Inc

$78K - $131K/yr

Each project team is usually led by an industry expert and composed of engineers from various engineering disciplines such as stress analysis, fracture mechanics, structural dynamics, and material ...

Leidos

Aerospace Stress Analysis Engineer II

Bridgewater, VA · On-site

$69K - $125K/yr

... Stress Engineer to work in our Bridgewater, VA office. In this role, you'll leverage hands-on ... Analyze metal, non-metallic, and composite structures using both Finite Element Analysis (FEA) and ...

Leidos

Aerospace Stress Analysis Engineer II

Bridgewater, VA · On-site

$69K - $125K/yr

... Stress Engineer to work in our Bridgewater, VA office. In this role, you'll leverage hands-on ... Analyze metal, non-metallic, and composite structures using both Finite Element Analysis (FEA) and ...

Leidos

Aerospace Stress Analysis Engineer II

Bridgewater, VA · On-site

$69K - $125K/yr

... Stress Engineer to work in our Bridgewater, VA office. In this role, you'll leverage hands-on ... Analyze metal, non-metallic, and composite structures using both Finite Element Analysis (FEA) and ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

As a Structural Engineer, you will play a key role in the design, analysis, and optimization of structural components for our unmanned aerial systems (UAS) and unmanned surface vehicles (USV). You ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL · On-site

$95K - $129K/yr

As a Structural Engineer, you will play a key role in the design, analysis, and optimization of structural components for our unmanned aerial systems (UAS) and unmanned surface vehicles (USV). You ...

AEVEX

Senior Stress Analysis Engineer

Tampa, FL

$95K - $129K/yr

As a Structural Engineer, you will play a key role in the design, analysis, and optimization of structural components for our unmanned aerial systems (UAS) and unmanned surface vehicles (USV). You ...

Boeing

Structural Analysis Engineer - Level 3

Everett, WA · On-site

$132K - $164K/yr

Conducting stress analysis by measuring fatigue, corrosion, static, material strength, and repair ... Engineering, or a related engineering field and five (5) years of experience as a Structural ...

Boeing

Structural Analysis Engineer - Level 3

Everett, WA · On-site

$132K - $164K/yr

Conducting stress analysis by measuring fatigue, corrosion, static, material strength, and repair ... Engineering, or a related engineering field and five (5) years of experience as a Structural ...

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Stress Analysis Engineer information

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How much do stress analysis engineer jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for stress analysis engineer in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

What is the difference between Stress Analysis Engineer vs Mechanical Design Engineer?

AspectStress Analysis EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Civil, or Aerospace Engineering; certifications like FE or PE often preferredBachelor's or Master's in Mechanical or related engineering; certifications like FE or PE beneficial
Work EnvironmentDesign firms, aerospace, automotive, or manufacturing industries; focused on analysis and simulationProduct development, prototyping, and manufacturing; focused on designing mechanical components
Employer & Industry UsageUsed in industries requiring structural integrity analysis, such as aerospace, automotive, and civil engineeringCommon in product design, consumer electronics, and machinery manufacturing

While both roles require a strong engineering background and similar certifications, the Stress Analysis Engineer primarily focuses on evaluating the structural integrity of components through analysis and simulation. In contrast, the Mechanical Design Engineer concentrates on creating and developing mechanical parts and systems. Both roles are essential in product development but serve different stages of the engineering process.

What does a Stress Analysis Engineer do?

A Stress Analysis Engineer is responsible for evaluating and predicting the structural integrity of materials and components under various loads and conditions. They use engineering principles and specialized software to analyze how parts will react to forces such as tension, compression, vibration, and temperature changes. Their work ensures that products and structures are safe, reliable, and meet regulatory standards. Stress Analysis Engineers are commonly employed in industries like aerospace, automotive, civil engineering, and manufacturing.

What are the key skills and qualifications needed to thrive as a Stress Analysis Engineer, and why are they important?

To thrive as a Stress Analysis Engineer, you need a solid background in mechanical or aerospace engineering, with expertise in structural analysis and finite element methods, often supported by a relevant engineering degree. Proficiency with software tools such as ANSYS, NASTRAN, or Abaqus, and familiarity with industry codes and standards, are typically required. Strong problem-solving abilities, attention to detail, and effective communication are essential soft skills in this role. These skills are critical for ensuring the structural integrity and safety of components in demanding engineering environments.

What are some typical challenges faced by Stress Analysis Engineers when working on complex projects?

Stress Analysis Engineers often encounter challenges such as interpreting incomplete or evolving design data, balancing tight project deadlines with the need for rigorous analysis, and ensuring their models accurately reflect real-world conditions. Collaborating closely with multidisciplinary teams—like design, materials, and manufacturing engineers—is key to resolving ambiguities and integrating feedback. Additionally, they must stay updated with the latest analysis software and industry standards to deliver safe and efficient solutions for structural integrity.
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Stress Analysis Engineer jobs near you

FEA Stress Analysis Engineer

Structural Integrity Associates, Inc

On-site

$78K - $131K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 16 days ago

Job description

Structural Integrity Associates, Inc. (SIA) is seeking a Senior Engineering Consultant to join our Nuclear business unit. The position will be based in one of our main offices: San Jose, CA; Centennial, CO; or Huntersville, NC. Remote work will also be considered.
The ideal candidate will possess a background in mechanics/structural engineering and be responsible for engineering consulting work supporting the energy industry. The role will be to support project teams in the areas of finite element modeling, stress analysis, fatigue and fracture mechanics and related fields.
The work environment is a dynamic team based on project requirements. Each project team is usually led by an industry expert and composed of engineers from various engineering disciplines such as stress analysis, fracture mechanics, structural dynamics, and material science.
Primary Responsibilities:
  • Stress analysis of power plant structures, pressure vessels, piping systems, rotating equipment and other power plant components using both classical and numerical methods
  • Stress analyses using the guidelines in the ASME Boiler and Pressure Vessel Code
  • Supporting and leading the FEA team
  • Support fatigue management programs for various components
  • Participation in design and repair projects of pressure vessel/piping components and
  • Communication with clients to provide engineering problem solution, results and analyses

Required Skills/Qualifications:
  • BS or MS in Mechanical Engineering or similar discipline
  • 5+ years (with MS) or 7+ years (with BS) of related engineering experience
  • Advanced skills in ANSYS APDL/Workbench (ABAQUS is a plus)
  • Advanced finite element analysis of vessel, piping, valves and other nuclear components
  • Experience with mechanical, thermal, and modal analyses, and non-linear metallic material models
  • Assist and lead in maintaining company standards related to finite element analysis
  • Proficiency in Section III, Div 1 of ASME Boiler and Pressure Vessel Code (BPVC)
  • Experience in Section III, Div 5 and Section XI, Div 1 & 2 of ASME BPVC is a plus
  • Attend client, vendor, and internal team meetings
  • Proficient in writing technical reports and communication skills

Desired Skills/Qualifications:
  • PE License
  • Scripts and subroutines for finite element codes (e.g., python)
  • Experience in computational fracture mechanics
  • Experience in CFD simulations in ANSYS
  • Project management skills

Pay Range:
The expected salary range for this role is $100,560-$168,240 in San Jose, CA; $85,840-$142,800 in Denver, CO; and $78,480-$131,760 in Charlotte, NC. Exact pay will be commensurate with experience.
Export Control Notice:
Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE's Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix%20A%20to%20Part%20810.
About Us:
SIA is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.
Why Work at SIA?
SIA offers a competitive salary and performance-based bonus program. Our retirement benefits include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain a work-life balance, SIA also offers various paid time off including vacation, floating holidays, sick time, and parental leave.
Our employees also enjoy a comprehensive benefits program that includes the following:
  • Medical, dental, and vision insurance
  • Life Insurance and AD&D
  • Short-term and long-term disability
  • Health Savings Account with employer contribution
  • Flexible Spending Account for health care and dependent care
  • ID theft protection and credit monitoring

Structural Integrity Associates, Inc. is an equal opportunity employer.
www.structint.com
SIA does not welcome third-party recruiters, employment agencies, headhunters, etc. Please do not reach out to SIA employees requesting a call, sit down, meeting, or email response.

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