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Tolerance Analysis Jobs (NOW HIRING)

SOGECLAIR

Structural Analysis Engineer

Wichita, KS · On-site

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

SOGECLAIR

Structural Analysis Engineer

Wichita, KS · On-site

... damage tolerance, thermal, vibration, and structural analyses. • Develop analytical models and engineering calculations to validate structural designs. • Support structural sizing and ...

AAA USA Inc

Structural Analysis Engineer

Wichita, KS · On-site

Apply knowledge of structural analysis (e.g., materials technology, finite element modeling, static analysis, fatigue analysis, damage tolerance analysis, thermal analysis, vibration analysis ...

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Tolerance Analysis information

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$31.5K

$96.8K

$158K

How much do tolerance analysis jobs pay per year?

As of Jul 19, 2026, the average yearly pay for tolerance analysis in the United States is $96,807.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,500.00 and $126,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Tolerance Analysis position, and why are they important?

To thrive in a Tolerance Analysis role, a strong background in mechanical engineering, manufacturing processes, and geometric dimensioning and tolerancing (GD&T) is essential, often supported by an engineering degree. Proficiency with CAD software, statistical analysis tools, and tolerance analysis applications like CETOL or Sigmetrix is commonly required. Attention to detail, problem-solving abilities, and clear communication are key soft skills that enhance effectiveness in this position. These skills ensure accurate analysis of part tolerances, reduce manufacturing errors, and foster successful collaboration with design and production teams.

What are the typical responsibilities of someone working in Tolerance Analysis?

Professionals in Tolerance Analysis are responsible for evaluating and defining the allowable variations in dimensions and assembly of mechanical parts to ensure products meet both quality and functional requirements. Their daily tasks often include reviewing engineering drawings, performing tolerance stack-ups, collaborating with design engineers to improve manufacturability, and documenting their analyses. Tolerance analysts frequently work as part of a multidisciplinary team, providing crucial input during the design and manufacturing stages to identify and mitigate potential assembly issues. This role is vital in industries such as automotive, aerospace, and consumer products, where ensuring reliable part fits and minimizing production risks are top priorities.

What is a Tolerance Analysis job?

A Tolerance Analysis job involves evaluating and controlling the dimensional variation of mechanical parts and assemblies to ensure proper fit, function, and manufacturability. Engineers performing tolerance analysis use statistical methods, CAD software, and geometric dimensioning and tolerancing (GD&T) principles to assess the impact of variations in production. This role helps optimize designs for cost efficiency, quality, and reliability while minimizing defects and assembly issues.

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Tolerance Analysis jobs near you
Infographic showing various Tolerance Analysis job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $96,807 per year, or $46.5 per hour.
BIW Tolerance Simulation Lead

BIW Tolerance Simulation Lead

Stellantis

Auburn Hills, MI • On-site

Full-time

PTO

Re-posted 22 days ago

Stellantis rating

7.5

Company rating: 7.5 out of 10

Based on 128 frontline employees who took The Breakroom Quiz

15th of 44 rated automakers

Job description

The Tolerance Analysis Engineer will Lead the cross functional teams to ensure, the Body and Exterior Build Objectives, Interior Build Objectives, and the Chassis Build/functional Objectives are met. Will work with PDO, Advanced Program and Engineering teams early on in the Program timeline and use 3-D Tolerance Analysis to develop Product and Process Specifications that will achieve finished vehicle Dimensional and Functional Objectives. The Tolerance Analysis Engineer will work with the cross functional teams to develop and implement product and process countermeasures based on tolerance analysis. Use 3D Tolerance Analysis to develop BIW and Subassemblies tolerances, Load and clearance studies for interior and tolerance analysis to ensure Chassis decking, wheel alignment and driveline alignment dimensional and functional objectives are met. They will re-run tolerance analysis to ensure there is no degradation to Dimensional and Functional Objectives based on Supplier feedback.
Basic Qualifications:
  • Bachelor's degree
  • Minimum 7 years automotive experience
  • Strong GD&T experience
  • Strong organizational written and verbal communication skills
  • High level of analytical skills for problem solving
  • Proficient in Teamcenter Visualization, PowerPoint, Word and Excel
  • Strong understanding of statistical tolerances
  • Understanding of tolerance paths and running basic tolerance stacks
  • Experience with 3-Dimensional Tolerance Analysis, especially 3-DCS
  • Ability to work with cross functional teams to ensure the assembly plant will be capable to achieve build objectives with the plan of record part design, part tolerances and assembly process
  • Experience evaluating product, process and tolerance alternatives in order to optimize a design where dimensional performance is critical

Preferred Qualifications:
  • Master's degree preferred
  • Preferred automotive experience in sheet metal stampings, body shop manufacturing, general assembly manufacturing including chassis, interior and exterior trim
  • GD&T ASME Y14.5 certification with experience in automotive applications
  • Experience with 3-Dimensional Tolerance Analysis, especially 3-DCS
  • 5 years' experience solving dimensional quality issues in a manufacturing plant.
  • 5 years' experience with dimensional measurement and statistical quality control

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