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Tolerance Analysis Jobs (NOW HIRING)

Jaydu LLC

Mechanical Design Engineer

Alpharetta, GA · On-site

$73K - $99K/yr

Project management, manufacturing process, design, estimate preparation, tolerance analysis, drafting standards & Geometric Dimension & Tolerance. Reverse Engineering, CAD Design & Detail Engineering ...

CivicMinds, Inc.

Camera & Optical Engineer

Richardson, TX · On-site

$116K - $151K/yr

Richardson, TX Type: Full-time | On-site Responsibilities: • Design, develop, and optimize optical systems including lenses, sensors, and lighting subsystems • Perform tolerance analysis, stray ...

AEI-CIG

Optical Engineer

Santa Clara, CA · On-site

$110K - $200K/yr

... tolerance analysis and performance evaluation • Characterize and validate optical components and optical assemblies • Perform laboratory optical measurements including: • Optical power ...

Apple

AirPods Analog Systems Engineer, Power

Cupertino, CA · On-site

$249K/yr

Description Lead architecture and performance optimizations for power and battery management subsystems Perform design analysis and simulations, including tolerance analysis, noise, power and signal ...

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All JobsTolerance Analysis Jobs

Tolerance Analysis information

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$31.5K

$96.8K

$158K

How much do tolerance analysis jobs pay per year?

As of Jun 28, 2026, the average yearly pay for tolerance analysis in the United States is $96,807.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,500.00 and $126,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Tolerance Analysis position, and why are they important?

To thrive in a Tolerance Analysis role, a strong background in mechanical engineering, manufacturing processes, and geometric dimensioning and tolerancing (GD&T) is essential, often supported by an engineering degree. Proficiency with CAD software, statistical analysis tools, and tolerance analysis applications like CETOL or Sigmetrix is commonly required. Attention to detail, problem-solving abilities, and clear communication are key soft skills that enhance effectiveness in this position. These skills ensure accurate analysis of part tolerances, reduce manufacturing errors, and foster successful collaboration with design and production teams.

What are the typical responsibilities of someone working in Tolerance Analysis?

Professionals in Tolerance Analysis are responsible for evaluating and defining the allowable variations in dimensions and assembly of mechanical parts to ensure products meet both quality and functional requirements. Their daily tasks often include reviewing engineering drawings, performing tolerance stack-ups, collaborating with design engineers to improve manufacturability, and documenting their analyses. Tolerance analysts frequently work as part of a multidisciplinary team, providing crucial input during the design and manufacturing stages to identify and mitigate potential assembly issues. This role is vital in industries such as automotive, aerospace, and consumer products, where ensuring reliable part fits and minimizing production risks are top priorities.

What is a Tolerance Analysis job?

A Tolerance Analysis job involves evaluating and controlling the dimensional variation of mechanical parts and assemblies to ensure proper fit, function, and manufacturability. Engineers performing tolerance analysis use statistical methods, CAD software, and geometric dimensioning and tolerancing (GD&T) principles to assess the impact of variations in production. This role helps optimize designs for cost efficiency, quality, and reliability while minimizing defects and assembly issues.

More about Tolerance Analysis jobs
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Tolerance Analysis jobs near you
Infographic showing various Tolerance Analysis job openings in the United States as of June 2026, with employment types broken down into 37% Full Time, and 63% Part Time. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $96,807 per year, or $46.5 per hour.
Power Systems Design Engineer

Power Systems Design Engineer

Conflux Systems

Hingham, MA • On-site

Full-time

Posted 25 days ago

Job description

Join an innovative R&D team focused on designing and manufacturing critical power infrastructure such as automatic transfer switches, paralleling switchgear, and power control systems. This role supports product development and enhancement initiatives, contributing to reliable solutions for hospitals, data centers, utilities, and transportation systems. You will work under senior engineers to design, test, and improve mechanical components aligned with product roadmaps.
Responsibilities:
• Design and develop mechanical components for electrical distribution equipment
• Perform testing and validation of mechanical systems
• Create 3D models and conduct tolerance analysis using Creo/ProE
• Select appropriate materials, components, and parts for mechanical systems
• Prepare detailed engineering drawings, layouts, and specifications
• Maintain technical documentation and product files
• Analyze and improve R&D processes and development procedures
• Support implementation and testing of design solutions
• Upgrade existing products with enhanced mechanical features
• Adapt designs based on localization requirements
• Collaborate with manufacturing, suppliers, and customers; travel as needed
Qualifications:
• Bachelor's degree in Mechanical Engineering
• 2+ years of experience in mechanical design/R&D for power distribution systems
• Strong expertise in 3D solid modeling (Creo/ProE)
• Knowledge of mechanical system design, tolerance analysis, and product development
• Proficiency in Microsoft Office Suite
• Strong problem-solving, communication, and teamwork skills
• Experience with Automatic Transfer Switches (ATS) preferred

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