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Tolerance Analysis Jobs (NOW HIRING)

Tixy Services LLC

Mechanical Design Engineer

San Jose, CA · On-site

$89K - $120K/yr

Perform 2D tolerance analysis for complex electro-mechanical assemblies . * Collaborate with manufacturing teams and suppliers to resolve design issues impacting field or production. * Exchange PCB ...

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MAGNIX USA INC

Structural Analysis Engineer

Everett, WA · On-site

$105K - $185K/yr

The role involves performing thermo-mechanical analyses (including static, fatigue, damage tolerance, vibration, dynamics) using classical hand calculations, Finite Element Methods, and other ...

HCLTech

Mechanical Design Lead

San Jose, CA · On-site

$57/hr

Expert in tolerance analysis, Geometric Dimensioning and Tolerancing (GD&T), and statistical analysis * Experience designing sheet metal for high volume production * Strong analytical and problem ...

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Tolerance Analysis information

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$31.5K

$96.8K

$158K

How much do tolerance analysis jobs pay per year?

As of Jul 20, 2026, the average yearly pay for tolerance analysis in the United States is $96,807.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,500.00 and $126,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Tolerance Analysis position, and why are they important?

To thrive in a Tolerance Analysis role, a strong background in mechanical engineering, manufacturing processes, and geometric dimensioning and tolerancing (GD&T) is essential, often supported by an engineering degree. Proficiency with CAD software, statistical analysis tools, and tolerance analysis applications like CETOL or Sigmetrix is commonly required. Attention to detail, problem-solving abilities, and clear communication are key soft skills that enhance effectiveness in this position. These skills ensure accurate analysis of part tolerances, reduce manufacturing errors, and foster successful collaboration with design and production teams.

What are the typical responsibilities of someone working in Tolerance Analysis?

Professionals in Tolerance Analysis are responsible for evaluating and defining the allowable variations in dimensions and assembly of mechanical parts to ensure products meet both quality and functional requirements. Their daily tasks often include reviewing engineering drawings, performing tolerance stack-ups, collaborating with design engineers to improve manufacturability, and documenting their analyses. Tolerance analysts frequently work as part of a multidisciplinary team, providing crucial input during the design and manufacturing stages to identify and mitigate potential assembly issues. This role is vital in industries such as automotive, aerospace, and consumer products, where ensuring reliable part fits and minimizing production risks are top priorities.

What is a Tolerance Analysis job?

A Tolerance Analysis job involves evaluating and controlling the dimensional variation of mechanical parts and assemblies to ensure proper fit, function, and manufacturability. Engineers performing tolerance analysis use statistical methods, CAD software, and geometric dimensioning and tolerancing (GD&T) principles to assess the impact of variations in production. This role helps optimize designs for cost efficiency, quality, and reliability while minimizing defects and assembly issues.

More about Tolerance Analysis jobs
What cities are hiring for Tolerance Analysis jobs? Cities with the most Tolerance Analysis job openings:
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Tolerance Analysis jobs near you
Infographic showing various Tolerance Analysis job openings in the United States as of July 2026, with employment types broken down into 87% Full Time, 11% Part Time, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $96,807 per year, or $46.5 per hour.

Flight Sciences Technical Program Lead

L3HHCM20

Plano, TX

Other

Re-posted 29 days ago

Job description

Job Title: Scientist, Structural Engineering

Job Code: 38064

Job Location: Greenville, TX/Rockwall, TX/Plano, TX (On-Site)

Job Schedule: 1st Shift 9/80

Job Description:

The Structural Engineering Scientist is responsible for technical solutions for the multi-discipline Flight Sciences team (aerodynamics, structural dynamics, structural analysis, durability and damage tolerance analysis, mass properties analysis) for special mission modifications to commercial aircraft. You will provide program-level guidance on showing compliance with FAA airworthiness regulations related to loads, structure, and weight & balance. You will work with program leadership and external engineering teams to coordinate the required engineering analysis and testing.

This position can sit in Greenville, TX, Rockwall, TX, or Plano, TX. This is a 100% onsite role.

Essential Functions:

  • Support and review engineering bids and ROMs.
  • Perform engineering work in one of the Flight Sciences disciplines up to their current job level to assist as needed.
  • Lead Flight Sciences engineers to manage their scope, budget, and schedule performance.
  • Mentor Flight Sciences engineers to develop their technical and leadership skills.
  • Guide engineers in creating innovative solutions to complex engineering problems.
  • Work with airworthiness authorities to optimize program certification approaches.
  • Provide input on program plans and program schedules.
  • Communication of programs flow down information to Flight Sciences.
  • Review monthly labor forecasts and identify program staffing needs to ASE managers.
  • Influence and collaborate with a wide range of stakeholders outside of Flight Sciences.
  • Good computer skills including working knowledge of MS Office Suite.
  • Willingness to travel up to 5%.
  • Must be able to obtain and maintain a DoD security clearance.
  • Other duties as assigned by Supervisor.

Qualifications:

  • Bachelor's degree with 15 years of experience in aerodynamics, structural dynamics, structural analysis, or durability and damage tolerance analysis in modifying fixed-wing manned aircraft.
  • Graduate Degree with 13 years of experience in aerodynamics, structural dynamics, structural analysis, or durability and damage tolerance analysis in modifying fixed-wing manned aircraft.
  • In lieu of a degree, minimum of 19 years of experience in aerodynamics, structural dynamics, structural analysis, or durability and damage tolerance analysis in modifying fixed-wing manned aircraft.
  • Minimum of five (5) years of experience leading a team of engineers.
  • Must be a U.S. Citizen.

Preferred Additional Skills:

  • Active Secret Clearance.
  • Experience with MSC Nastran, Femap, NX, and Teamcenter.
  • Experience with Flight Testing.

#LI-AH1

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