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Statistical Process Control Engineer Jobs in Wisconsin

The Mill Engineer is a vital, hands-on role responsible for ensuring the efficient, high-volume ... Analyzes statistical process control (SPC) data to proactively identify trends and potential issues ...

The Mill Engineer is a vital, hands-on role responsible for ensuring the efficient, high-volume ... Analyzes statistical process control (SPC) data to proactively identify trends and potential issues ...

BIOFermâ„¢ is looking for a Quality Control Engineer to ensure its renewable energy projects meet ... This position oversees quality processes throughout design, fabrication, construction, and ...

Quality Technician

Johnson Creek, WI · On-site

$20 - $28/hr

Partner with Production and Engineering to improve product and process quality. Qualifications ... Experience with IATF 16949, ISO 9001, statistical process control, capability studies, control ...

Quality Technician

Johnson Creek, WI · On-site

$20 - $28/hr

Partner with Production and Engineering to improve product and process quality. Qualifications ... Experience with IATF 16949, ISO 9001, statistical process control, capability studies, control ...

... control measures to ensure consistent quality and reduce process variation. * Lead process ... Perform process capability studies, statistical analysis and data-driven decision making to achieve ...

Manufacturing Engineer ll

West Bend, WI · On-site

$71K - $91K/yr

The Manufacturing Engineer II is responsible for providing production support as well as managing ... Ability to use statistical process control to define problems and present quick applicable ...

Showing results 41-60

Statistical Process Control Engineer information

What is statistical process control in engineering?

Statistical Process Control (SPC) is a method used by engineers, including those in quality and manufacturing roles, to monitor and control a process through statistical analysis of data. It involves using control charts and data collection to detect variations, ensuring processes operate consistently and within specified limits. SPC helps improve product quality and reduce defects by identifying and addressing process issues early.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

How much do statistical process control engineers make in the US?

Statistical Process Control (SPC) engineers in the US typically earn between $70,000 and $110,000 annually, with the median salary around $85,000. Salaries vary based on experience, industry, location, and certifications such as Six Sigma or quality management training.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
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Infographic showing various Statistical Process Control Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Full-time

PTO

Re-posted 28 days ago


Job description

Company Introduction:

Over 90 years of quality products and superior service.

Job Summary:

The Mill Engineer is a vital, hands-on role responsible for ensuring the efficient, high-volume operation of the milling and screening circuit. This position directly supports an operation that processes over 500,000 tons of material annually, providing expertise in process control, quality assurance, and equipment optimization.

EssentialDuties
  • Supports the operation of the high-tonnage milling and screening circuit, which includes Jaw, Cone, Impact, and Roll Crushers.

  • Develops and implements recommendations and direct process improvements to maximize throughput and material recovery.

  • Acts as a subject matter expert on particle size reduction and material flow dynamics for the entire milling circuit.

  • Troubleshoots and resolves complex equipment malfunctions and process deviations independently to minimize downtime and prevent out-of-specification material.

  • Performs regular sampling of production material streams to determine if the operation is running according to production requirements and specifications.

  • Analyzes statistical process control (SPC) data to proactively identify trends and potential issues before they impact product quality.

  • Provides leadership to Mill Operators and recommends changes to maintain appropriate sizing and distribution of material.

  • Acts as the primary liaison between milling operations and the Quality Assurance (QA) department.

  • Mentors and trains new Mill Operators and other production staff on best practices, safety procedures, and advanced milling techniques.

  • Maintains accurate and detailed records of all process adjustments, sampling results, maintenance activities, and quality checks.

  • Ensures all milling operations strictly adhere to safety protocols and environmental regulations.

Level Based Competencies

  • Continuous Improvement

  • Planning and Organizing

  • Quality Orientation

  • Communication

  • Safety Focus

  • Facilitating Change

  • Building Networks

Technical knowledge/skills

  • Strong safety and housekeeping orientation and knowledge of MSHA rules and regulations

  • Knowledge of manufacturing processes, procedures and machinery

  • Proficient in statistical analysis

  • Strong knowledge of mechanical systems and continuous improvement process

General knowledge/skills

  • Strong verbal and written communication skills

  • Strong mathematical skills

  • Proficient PC skills and record keeping

Leadership/Supervision

  • Ability to lead and direct teams

Education/Experience

  • BS Engineering

  • Entry level engineering work experience

Dimensions

No. of direct reports: 0

No. of indirect reports: 0

Budget Responsibility: No

Travel Requirements: Limited domestic travel

Working Conditions: Work is performed in enclosed facilities and outdoor areas where extremes of heat, cold, dust, noise, wet conditions and rough terrain exist.

Physical Requirements: Prolonged sitting/standing, lifting objects (up to 50 lbs), extended regular hours, bending, climbing, kneeling, stooping

At Specialty Granules LLC , we believe our employees are our greatest resource. We offer competitive salary, benefits, and vacation package for all full-time permanent positions.

Must be eligible to work in the U.S. without need for employer-sponsored visa (work permit). If you are currently an SGI employee, please do not apply here. Please apply through the "Jobs Hub" section, which can be accessed under your Apps in Workday.

SGI is proud to be an equal opportunity workplace. We are committed to equal employment opportunity on the basis of each candidate's qualifications, experience, and merit, without regard to race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, veteran status, or any other characteristic protected by law. SGI complies with federal, state, and local disability laws and makes reasonable accommodations for applicants and employees with disabilities. If a reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to receive other benefits and privileges of employment, please contact HR Services at 833-HR-XPERT.