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Statistical Process Control Engineer Jobs in Wisconsin

Process Technician

Milwaukee, WI · On-site

$30 - $42/hr

Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent ... Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing ...

Process Engineer Who We Are Essity is a global leader in health and hygiene headquartered in ... Sets, monitors and improves the processes according to Statistical Process Control methodologies;

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Utilize Statistical Process Control. * Analyzes data to troubleshoot equipment, tools and processes. Establish process variables and tolerances. * Establishes realistic rates on all secondary ...

New

Works with plant project engineering to facilitate equipment modifications to increase machine ... statistical process control, advanced uses of software packages, world class manufacturing ...

Work with Engineering, Production, Technical, and Process Control teams to review and recommend equipment or process changes. * Collect and analyze process data using statistical methods to support ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... Understanding statistical analysis and process capability * Strong problem-solving and ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Opportunities to grow your skills in new product development, process control, and capital ... Understanding statistical analysis and process capability * Strong problemsolving and ...

Senior Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

As a Senior Process Engineer , you will serve as the technical specialist for plastic injection ... control strategies, and safeguards using DOE, Cp/Cpk, and statistical methods. * Support tooling ...

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

... in new product development, process control, and capital equipment projectsA supportive ... statistical analysis and process capabilityStrong problem‑solving and troubleshooting ...

Drive Lean Manufacturing, Six Sigma, Statistical Process Control (SPC), and continuous improvement initiatives throughout the organization. Qualifications: * Bachelor's degree in Engineering, Quality ...

New

Showing results 21-40

Statistical Process Control Engineer information

What is statistical process control in engineering?

Statistical Process Control (SPC) is a method used by engineers, including those in quality and manufacturing roles, to monitor and control a process through statistical analysis of data. It involves using control charts and data collection to detect variations, ensuring processes operate consistently and within specified limits. SPC helps improve product quality and reduce defects by identifying and addressing process issues early.

What does a Statistical Process Control Engineer do?

A Statistical Process Control (SPC) Engineer is responsible for designing, implementing, and maintaining systems that monitor and control manufacturing processes using statistical methods. They analyze data to identify trends, reduce process variation, and improve product quality. SPC Engineers work closely with production teams to ensure processes remain stable, efficient, and in compliance with industry standards. Their role often involves training staff in SPC techniques and troubleshooting quality issues using data-driven approaches.

How much do statistical process control engineers make in the US?

Statistical Process Control (SPC) engineers in the US typically earn between $70,000 and $110,000 annually, with the median salary around $85,000. Salaries vary based on experience, industry, location, and certifications such as Six Sigma or quality management training.

What are the key skills and qualifications needed to thrive as a Statistical Process Control Engineer?

To thrive as a Statistical Process Control Engineer, you need a solid background in statistics, process engineering, and quality management, often supported by a degree in engineering or a related field. Familiarity with SPC software (such as Minitab or JMP), Six Sigma methodologies, and quality system certifications like ASQ are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for interpreting data and collaborating with cross-functional teams. These skills and qualifications are vital to maintain product quality, optimize processes, and drive continuous improvement within manufacturing or production environments.

What is the difference between Statistical Process Control Engineer vs Quality Engineer?

AspectStatistical Process Control EngineerQuality Engineer
Primary FocusMonitoring and controlling manufacturing processes using statistical methodsEnsuring overall product quality through testing, inspection, and process improvements
CertificationsSix Sigma, Statistical Process Control (SPC) certificationsSix Sigma, Quality Management certifications (e.g., CQE)
Work EnvironmentManufacturing plants, process development labsQuality departments, production facilities
Industry UsageManufacturing, automotive, electronicsManufacturing, healthcare, aerospace

While both roles focus on improving product quality, the Statistical Process Control Engineer specializes in using statistical tools to monitor and control manufacturing processes, whereas the Quality Engineer oversees broader quality assurance activities, including testing and compliance. Understanding these differences helps in choosing the right career path or job search focus.

How does a Statistical Process Control Engineer typically collaborate with production and quality teams to drive process improvements?

A Statistical Process Control Engineer regularly works alongside both production and quality assurance teams to identify trends, troubleshoot issues, and implement data-driven improvements. They analyze real-time data from manufacturing processes, facilitate root cause analysis sessions, and communicate findings through reports or presentations. Collaboration often includes training team members on SPC tools and methodologies, as well as guiding them in using statistical techniques to monitor and control process variability. This cross-functional teamwork ensures that process adjustments are both technically sound and operationally practical, leading to sustained quality improvements.
What are popular job titles related to Statistical Process Control Engineer jobs in Wisconsin? For Statistical Process Control Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Statistical Process Control Engineer jobs in Wisconsin look for? The top searched job categories for Statistical Process Control Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Statistical Process Control Engineer jobs? Cities in Wisconsin with the most Statistical Process Control Engineer job openings:
Infographic showing various Statistical Process Control Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Process Technician

HotRun Inc.

Milwaukee, WI • On-site

$30 - $42/hr

Full-time

Medical, Retirement

Re-posted 18 days ago


Job description


Senior Process Technician (Injection Molding)Sector: Tier 1 Automotive & High-Precision Electronics

The Role As a Senior Process Technician, you will be the technical backbone of our molding department. You are responsible for the setup, stabilization, and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a "Scientific Molder" who goes beyond "turning knobs" to understand the why behind the polymer behavior.


Core Responsibilities
  • Scientific Process Development: Establish and maintain robust "decoupled" molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.

  • Technical Troubleshooting: Diagnose and resolve complex molding issues (e.g., flash, splay, short shots, dimensional instability) using root-cause analysis rather than "trial and error."

  • New Product Launch (NPI): Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.

  • Automation Integration: Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.

  • Quality & Compliance: Ensure all processes adhere to IATF 16949 and ISO 9001 standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.

  • Mentorship: Act as a technical lead for junior technicians and operators, fostering a culture of technical excellence and safety.


Key Qualifications
  • Experience: 5+ years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).

  • Technical Mastery: Strong understanding of RJG, Paulson, or similar Scientific Molding methodologies.

  • Machine Knowledge: Proficiency with major press brands (e.g., Engel, Arburg, Husky, Fanuc, or Milacron) and their respective control systems.

  • Material Expertise: Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing requirements.

  • Tooling Logic: Ability to identify mold issues (venting, cooling, gate wear) versus processing issues.


Preferred Skills & Certifications
  • RJG Master Molder I or II certification is highly desirable.

  • Experience with hot runner systems (Mold-Masters, Yudo, etc.).

  • Familiarity with Lean Manufacturing (5S, Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times.


Why Join Us?
  • Cutting-Edge Tech: Work with the latest in all-electric presses and advanced robotic cells.

  • Stability: Long-term career growth within a global Tier 1 supplier.

  • Comprehensive Benefits: Competitive hourly rate/salary, overtime opportunities, 401k/RRSP matching, and premium health coverage.