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Special Process Engineer Jobs (NOW HIRING)

Special Process Engineer reports to the Quality Manager and ensure that the company's special processes from development to post-manufacturing meet customer quality standards by identifying risks ...

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About the Role We are seeking a detail-oriented and solutions-driven Special Process Engineer to support and optimize critical manufacturing processes in a highly regulated production environment.

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Special Process Engineer information

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$49.5K

$92K

$142.5K

How much do special process engineer jobs pay per year?

As of Jun 1, 2026, the average yearly pay for special process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Special Process Engineer, and why are they important?

To thrive as a Special Process Engineer, you need a solid background in engineering principles, process control, and materials science, typically supported by a degree in engineering or a related field. Familiarity with quality management systems (such as ISO 9001 or AS9100), statistical process control (SPC) software, and certifications like Six Sigma are highly valuable. Strong analytical thinking, attention to detail, and effective communication are essential soft skills for identifying process improvements and collaborating with cross-functional teams. These skills and qualifications are crucial for ensuring process consistency, product quality, and compliance with industry standards in specialized manufacturing environments.

What are some common challenges faced by Special Process Engineers, and how can they be addressed in the workplace?

Special Process Engineers often encounter challenges such as ensuring strict compliance with industry standards, managing process variability, and troubleshooting complex equipment issues. Staying updated with regulatory changes and maintaining thorough documentation are essential to address these challenges effectively. Collaboration with quality, production, and maintenance teams helps in identifying root causes and implementing long-term solutions. Continuous training and adopting lean manufacturing principles can also support process consistency and improvement.

What is a Special Process Engineer?

A Special Process Engineer is a professional responsible for developing, implementing, and monitoring manufacturing processes that are critical to product quality and cannot be fully verified by subsequent inspection. These processes often include heat treating, welding, coating, or chemical processing. Special Process Engineers ensure these processes meet industry and regulatory standards, often through rigorous documentation, process controls, and audits. They work closely with production teams to troubleshoot issues and improve process reliability and efficiency.

What is the highest paying IE job?

The highest paying industrial engineering (IE) roles typically include engineering managers, supply chain directors, and operations directors, often earning six-figure salaries. These positions require extensive experience, leadership skills, and often advanced certifications or degrees, and they oversee large teams or complex projects in manufacturing, logistics, or consulting environments.

What is the difference between Special Process Engineer vs Manufacturing Engineer?

AspectSpecial Process EngineerManufacturing Engineer
CredentialsTypically requires engineering degree, certifications in process management or quality (e.g., Six Sigma)Requires engineering degree, often with certifications in manufacturing or production
Work EnvironmentFocuses on specialized processes like heat treatment, welding, or coating within manufacturing facilitiesOversees overall production processes, equipment, and workflow in manufacturing plants
Industry UsageCommon in aerospace, automotive, and electronics industries with complex processesWidely used across manufacturing sectors to optimize production efficiency

The Special Process Engineer specializes in specific manufacturing processes requiring technical expertise, while the Manufacturing Engineer manages overall production workflows. Both roles require engineering backgrounds and are integral to manufacturing operations, but they focus on different aspects of the production process.

More about Special Process Engineer jobs
What cities are hiring for Special Process Engineer jobs? Cities with the most Special Process Engineer job openings:
What states have the most Special Process Engineer jobs? States with the most job openings for Special Process Engineer jobs include:
Infographic showing various Special Process Engineer job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 78% Full Time, 18% Part Time, 1% Temporary, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Special Process Engineer

Special Process Engineer

Enjet Aero, LLC

Manchester, CT • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 28 days ago


Enjet Aero rating

7.3

Company rating: 7.3 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

51st of 59 rated aerospace companies


Job description

Enjet Aero machines and fabricates complex jet engine parts, components and assemblies for leading OEMs in the commercial, defense and general aviation sectors. Our goal is to be regarded as an irreplaceable resource by our customers. The only way for a company to meet such a goal is to consistently meet production deadlines and expectations.

Position Description: We are seeking a highly skilled and innovative Special Process Engineer to provide technical oversight and drive continuous improvement across various specialized processes. This role involves working closely with design, manufacturing, and customer teams to develop, optimize, and maintain critical processes. The Special Process Engineer will lead qualifications, certifications, and audits to ensure compliance with industry standards and customer requirements.

Essential Responsibilities:

  • Provide technical oversight for special processes.
  • Develop and optimize processes to enhance quality and efficiency.
  • Manage process and operator qualifications and certifications.
  • Design and implement process systems that meet regulatory and operational requirements.
  • Identify and procure essential equipment and materials.
  • Design fixtures to support specialized processes.
  • Collaborate with design and manufacturing teams to integrate process improvements.
  • Act as a customer liaison for special processes, including interactions with customers like Pratt & Whitney MCL.
  • Troubleshoot issues related to special processes, including supplier-related concerns.
  • Maintain detailed process procedures and controls.
  • Develop operational sheets, schedules, and data cards with specified parameters.
  • Identify and implement improvements for special processes.
  • Develop control plans and analyze process capabilities.
  • Lead internal and external audits, including customer, Nadcap, and internal audits.
  • Provide training and guidance for technical staff.
  • Oversee technical aspects of special process sub-tier suppliers as needed.
  • Innovate and implement new technologies.

Processes Covered:

  • Welding – manual, machine, and resistance welding, with development of laser welding processes.
  • Laser beam machining and laser marking.
  • Hole making process development (conventional machining as a special process).
  • Metallurgical lab support, assisting lab technicians as needed.
  • Fluorescent Penetrant Inspection (FPI), assisting Level 3 as necessary.

Special Process Sub-Tier Control: Provide technical oversight and ensure sub-tier adherence to standards.

Qualifications:

  • Bachelor’s degree in Manufacturing Engineering or related field; advanced degrees preferred.
  • Minimum 8 years of experience in special process engineering.
  • Strong knowledge of welding, laser cutting, and other specialized manufacturing processes.
  • Experience with control plans, process development, and audit management.
  • Proficiency with Nadcap, customer, and regulatory standards.
  • Exceptional problem-solving skills and attention to detail.
  • Effective communication skills and ability to collaborate with cross-functional teams.

Benefits: Enjet offers a comprehensive benefits package to full-time employees including paid time off, health insurance, dental insurance, vision insurance, paid holidays, a 401K retirement plan, disability insurance, and more.

As an EOE/AA employer, Enjet Aero will not discriminate in its employment practices due to an applicant's race, color, religious creed, national origin, ancestry, sex, age, veteran status, marital status or physical challenges.


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