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Special Process Engineer Jobs (NOW HIRING)

Special Process Expert

West Mifflin, PA · On-site

$96.70K - $125.10K/yr

Could you be the full-time Special Process Expert in West Mifflin, PA, we're looking for? Your ... Degree in process engineering, mechanical, electrical, or chemical engineering. * Knowledge or ...

Special Process Expert

West Mifflin, PA

$96.70K - $125.10K/yr

Could you be the full-time Special Process Expert in West Mifflin, PA, we're looking for? Your ... Degree in process engineering, mechanical, electrical, or chemical engineering. * Knowledge or ...

Special Process Expert

West Mifflin, PA

$96.70K - $125.10K/yr

Could you be the full-time Special Process Expert in West Mifflin, PA, we're looking for? Your ... Degree in process engineering, mechanical, electrical, or chemical engineering. * Knowledge or ...

Special Process Auditor Company: AISIN World Corp. of America Department: Purchasing, Supplier ... Communicate and partner with AISIN Purchasing, Quality, Supplier Quality, Supplier Engineer ...

Special Process Auditor Company: AISIN World Corp. of America Department: Purchasing, Supplier ... Communicate and partner with AISIN Purchasing, Quality, Supplier Quality, Supplier Engineer ...

Be Seen First

Special Process Auditor Company: AISIN World Corp. of America Department: Purchasing, Supplier ... Communicate and partner with AISIN Purchasing, Quality, Supplier Quality, Supplier Engineer ...

Be Seen First

Quality Engineer Auditor - Special Process Company: AISIN World Corp. of America Department: Business Management, Quality Location: Seymour, IN Position Summary The Quality Engineer Auditor position ...

You'll work across a broad range of special processes -- including thermal spray coatings (APS ... Reporting to the Process Engineering Manager, you'll drive production support, develop new ...

You'll work across a broad range of special processes -- including thermal spray coatings (APS ... Reporting to the Process Engineering Manager, you'll drive production support, develop new ...

You'll work across a broad range of special processes -- including thermal spray coatings (APS ... Reporting to the Process Engineering Manager, you'll drive production support, develop new ...

You'll work across a broad range of special processes -- including thermal spray coatings (APS ... Reporting to the Process Engineering Manager, you'll drive production support, develop new ...

You'll work across a broad range of special processes -- including thermal spray coatings (APS ... Reporting to the Process Engineering Manager, you'll drive production support, develop new ...

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Special Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do special process engineer jobs pay per year?

As of Jun 1, 2026, the average yearly pay for special process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Special Process Engineer, and why are they important?

To thrive as a Special Process Engineer, you need a solid background in engineering principles, process control, and materials science, typically supported by a degree in engineering or a related field. Familiarity with quality management systems (such as ISO 9001 or AS9100), statistical process control (SPC) software, and certifications like Six Sigma are highly valuable. Strong analytical thinking, attention to detail, and effective communication are essential soft skills for identifying process improvements and collaborating with cross-functional teams. These skills and qualifications are crucial for ensuring process consistency, product quality, and compliance with industry standards in specialized manufacturing environments.

What are some common challenges faced by Special Process Engineers, and how can they be addressed in the workplace?

Special Process Engineers often encounter challenges such as ensuring strict compliance with industry standards, managing process variability, and troubleshooting complex equipment issues. Staying updated with regulatory changes and maintaining thorough documentation are essential to address these challenges effectively. Collaboration with quality, production, and maintenance teams helps in identifying root causes and implementing long-term solutions. Continuous training and adopting lean manufacturing principles can also support process consistency and improvement.

What is a Special Process Engineer?

A Special Process Engineer is a professional responsible for developing, implementing, and monitoring manufacturing processes that are critical to product quality and cannot be fully verified by subsequent inspection. These processes often include heat treating, welding, coating, or chemical processing. Special Process Engineers ensure these processes meet industry and regulatory standards, often through rigorous documentation, process controls, and audits. They work closely with production teams to troubleshoot issues and improve process reliability and efficiency.

What is the highest paying IE job?

The highest paying industrial engineering (IE) roles typically include engineering managers, supply chain directors, and operations directors, often earning six-figure salaries. These positions require extensive experience, leadership skills, and often advanced certifications or degrees, and they oversee large teams or complex projects in manufacturing, logistics, or consulting environments.

What is the difference between Special Process Engineer vs Manufacturing Engineer?

AspectSpecial Process EngineerManufacturing Engineer
CredentialsTypically requires engineering degree, certifications in process management or quality (e.g., Six Sigma)Requires engineering degree, often with certifications in manufacturing or production
Work EnvironmentFocuses on specialized processes like heat treatment, welding, or coating within manufacturing facilitiesOversees overall production processes, equipment, and workflow in manufacturing plants
Industry UsageCommon in aerospace, automotive, and electronics industries with complex processesWidely used across manufacturing sectors to optimize production efficiency

The Special Process Engineer specializes in specific manufacturing processes requiring technical expertise, while the Manufacturing Engineer manages overall production workflows. Both roles require engineering backgrounds and are integral to manufacturing operations, but they focus on different aspects of the production process.

More about Special Process Engineer jobs
What cities are hiring for Special Process Engineer jobs? Cities with the most Special Process Engineer job openings:
What states have the most Special Process Engineer jobs? States with the most job openings for Special Process Engineer jobs include:
Infographic showing various Special Process Engineer job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 78% Full Time, 18% Part Time, 1% Temporary, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Senior Manufacturing Special Process Engineer

Senior Manufacturing Special Process Engineer

Woodward, Inc.

Rockford, IL

$121K - $149K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 12 days ago


Woodward Inc. rating

8.7

Company rating: 8.7 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

40th of 415 rated machine equipment manufacturers


Job description

Woodward is committed to creating a great workplace for all team members. Our company and its members are committed to acting with integrity, being respectful and accountable to one another, and staying humble and driven, while maintaining the highest professional and ethical standards.

We are steadfastly committed to attracting the best talent across our communities creating a rewarding workplace. Together we are fulfilling our purpose to design and deliver energy control solutions our partners count on to power a clean future.

Woodward supports our members' wellbeing and regularly benchmarks with other companies in our industry to offer an extensive Total Reward package for this position. Salary will be determined by the applicant's education, experience, knowledge, skills, and abilities, as well as internal equity and alignment with market data.

Estimated annual base pay: $90,400 (Minimum) - $121,000 (Midpoint) - $149,000 (Maximum)

  • All members included in annual cash bonus opportunity.

  • 401(k) match (4.5%)

  • Annual Woodward stock contribution (5%)

  • Tuition reimbursement and Training/Professional Development opportunities for all members

  • 12 paid holidays, including floating holidays.

  • Industry leading medical, dental, and vision Insurance upon date of hire

  • Vacation / Sick Time / Vacation Buy-up / Short Term Disability / Bereavement leave.

  • Paid parental leave.

  • Adoption Assistance

  • Employee Assistance Program, including mental health benefits.

  • Member Life & AD&D / Long Term Disability / Member Optional Life

  • Member referral bonus

  • Spouse / Child Optional Life / Optional AD&D / Healthcare and Dependent Care Flexible Spending

  • Voluntary benefits, including:

    • Home / Auto Insurance discounts

    • Whole Life Insurance / Critical Illness Insurance / Legal Assistance / Military Leave

Summary:
A Special Process Engineer at Woodward designs, implements, and improves specialized manufacturing processes to increase efficiency, reduce cost, and ensure safe, high-quality production. This role supports both new product introduction and existing production, working closely with engineering teams, manufacturing, and global supply chain. Responsibilities include process development, equipment installation and support, supplier development, and managing special processes such as heat treatment, chemical processing, coatings, EDM, and surface treatments. The role differs from general manufacturing engineering by focusing on the chemical or physical transformation of materials and serving as a bridge between product development and full-scale production.

Key Responsibilities:

  • Production Support: Lead troubleshooting for complex process issues, applying advanced tools to identify root causes and recommend solutions to optimize workflows. Oversee hardware disposition efforts, including root cause analysis of recurring hardware defects and implementation of corrective actions.

  • Manufacturing Process Ownership: Lead efforts to create, standardize, and maintain manufacturing processes for assigned areas. Monitor process metrics and implement changes to ensure reliability and alignment with production goals.

  • Process Capability and Improvement: Lead process improvement initiatives, applying techniques like Six Sigma, DOE, FMEA, and/or simulation tools to improve capability and reduce variation.

  • Production Documentation Management: Lead efforts to standardize and improve documentation across assigned processes, ensuring accuracy, consistency, and accessibility for operators and engineers. Implement digital documentation systems to streamline updates and enable real-time collaboration.

  • Project Support and Leadership: Lead medium-sized manufacturing projects, including risk assessments, process improvements, and resource coordination.

Key Skills:

  • Productivity Improvements: Leads medium-sized process improvement projects, focusing on streamlining operations, reducing waste, and improving overall process reliability. Applies tools such as process mapping and root cause analysis to drive measurable improvements.

  • Data Analysis: Use data to drive process improvements by identifying root causes of issues and recommending actionable changes to enhance efficiency.

  • Conducting Cost Analysis and Optimization: Develop cost models to identify high-cost operations, compare alternatives, inventory analysis, and recommend process improvements to reduce waste, and optimize asset utilization.

  • Lean Manufacturing: Lead Lean initiatives within a department, addressing inefficiencies and improving flow using advanced techniques.

  • Design for Manufacturability & Assembly: Lead DFMA evaluations for medium-complexity products, identifying opportunities to simplify designs, reduce costs, and optimize assembly processes. Recommend design changes that improve manufacturing efficiency and scalability.

  • Equipment: Specifies equipment, tooling, and gaging for projects while creating detailed RFPs and RFQs. Integrates equipment needs into value stream and/or site capital plans. Leads troubleshooting efforts for recurring equipment problems and coordinates with vendors to implement solutions. Oversees preventive maintenance schedules for critical systems.

  • Mentorship: Provide guidance to entry-level engineers and interns on projects and problem-solving approaches. Offer constructive feedback to help them grow and develop their skills.

  • Problem-Solving and Critical Thinking: Solve complex production challenges by applying advanced problem-solving methods, such as DOE or Six Sigma tools.

  • Knowledge of APQP Tools and Systems:Leads implementation of APQP deliverables for medium-complexity projects, optimizing tooling/fixturing designs and improving process capability. Reviews data to ensure processes meet quality and performance standards.

  • Communication and Collaboration Skills: Present ideas and recommendations to leadership, facilitating collaboration across departments.

Other Qualifications:

  • Bachelor's Degree (BS) and 6+ years of equivalent experience.

  • Experience with NADCAP Accreditation is preferred.

  • Six Sigma Blackbelt is a plus

This position requires use of information which is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). All applicants must be U.S. Persons within the meaning of the ITAR and EAR, or eligible to obtain all required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce. The ITAR defines a U.S. Person as a U.S. citizen or national, lawful permanent resident (i.e., 'Green Card holder'), or a protected person (e.g., asylee, or refugee).

Woodward is an equal opportunity employer and does not discriminate in hiring or employment on the basis of race, color, religion, sex (including sexual orientation and gender identity), national origin, age, disability, protected veteran status, or any other category protected under federal, state, or local laws.

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