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Senior Process Safety Engineer Jobs in Raleigh, NC

Novartis

Senior Engineer, MS&T

Durham, NC

$114.10K - $211.90K/yr

Lead process investigations to resolve manufacturing issues and drive continuous improvements ... Implement process improvements in collaboration with operations and engineering teams * Support ...

Alcami Corporation

Process Engineer

Morrisville, NC · On-site

Job Summary A Process Engineer designs, implements, and optimizes manufacturing processes to improve efficiency, quality, safety, and/or reduce cost. The Process Engineer analyzes production ...

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$72.9K

$117.7K

$165.7K

How much do senior process safety engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for senior process safety engineer in Raleigh, NC is $117,728.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Raleigh, NC? The most popular types of Process Safety Engineer jobs in Raleigh, NC are:
What are popular job titles related to Senior Process Safety Engineer jobs in Raleigh, NC? For Senior Process Safety Engineer jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Raleigh, NC look for? The top searched job categories for Senior Process Safety Engineer jobs in Raleigh, NC are:
What cities near Raleigh, NC are hiring for Senior Process Safety Engineer jobs? Cities near Raleigh, NC with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Aseptic Process Professional II

Aseptic Process Professional II

Novo Nordisk

Clayton, NC • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 14 days ago

Novo Nordisk rating

8.4

Company rating: 8.4 out of 10

Based on 55 frontline employees who took The Breakroom Quiz

19th of 70 rated pharmaceutical

Job description

About the Department
You will be joining Fill & Finish Expansions (FFEx), which is responsible for all major expansion activities within aseptic production, solid dosage forms, finished products, fill & finish warehousing, and QC across all production areas in Product Supply. The area is anchored in Product Supply, Quality & IT, which globally employ approx. 20,000 of Novo Nordisk's 50,000 employees.
FFEx is a newly established and growing area with the responsibility to design, plan, and build all new aseptic filling capacity across Novo Nordisk to serve the needs of millions of patients. We do it by rethinking our production facilities with the use of modern technology, as we are setting the standards for the aseptic production of the future. Facilities designed today which we will still be proud of 20 years from now. FF Expansions has a global approach, where you will be working with multiple sites and cultures across the world.
What we offer you:
• Leading pay and annual performance bonus for all positions
• All employees enjoy generous paid time off including 14 paid holidays
• Health Insurance, Dental Insurance, Vision Insurance - effective day one
• Guaranteed 8% 401K contribution plus individual company match option
• Family Focused Benefits including 14 weeks paid parental & 6 weeks paid family medical leave
• Free access to Novo Nordisk-marketed pharmaceutical products
• Tuition Assistance
• Life & Disability Insurance
• Employee Referral Awards
At Novo Nordisk, you will find opportunities, resources, and mentorship to help grow and build your career. Are you ready to realize your potential? Join Team Novo Nordisk and help us make what matters.
The Position
Support people, equipment and processes for our operations areas to meet business and regulatory requirements. Support training for lower-level peers. Demonstrate subject matter expertise in assigned area. Provide process solutions for moderate to high complexity issues. Serve as a back-up as needed for the Sr Process Professional and as a mentor/coach for junior team members.
Relationships
Reports to Manager. The role is responsible for collaborating with stakeholders related to assigned area. Support training for lower-level team members.
Essential Functions
  • Responsible for providing in depth deviation investigations and root cause analysis
  • Drive continuous improvements via Lean tools and Six Sigma methodologies and certifications
  • Responsible for area content and process knowledge
  • Identify and implement process needs and improvement opportunities for moderate to high complexity issues
  • Responsible for periodic reviews and reporting. Involved with collaboration across sites
  • Update and manage area master data and recipes as needed
  • Provide support on defined issues and contributes through application of expertise and knowledge
  • Follow all safety & environmental requirements in the performance of duties
  • Other duties as assigned

Physical Requirements
Ability to work in an open office environment with the possibility of frequent distraction. Ability to travel up to 20% of the time (% can change on a case by case basis based on the role.)
Qualifications
  • Bachelor's degree (engineering, technology or related field of study preferred) from an accredited university required
  • May consider an Associate's degree (engineering, technology or related field of study preferred ) in technology or related field of study from an accredited university with a minimum of four (4) years of manufacturing experience required, preferably in a pharmaceutical manufacturing environment
  • May consider a High School Diploma (GED) with a minimum of six (6) years of manufacturing experience required, preferably in a pharmaceutical manufacturing environment
  • Minimum of two (2) years of manufacturing experience required, preferably in a pharmaceutical manufacturing environment
  • Excellent written communication skills required
  • Thorough investigation and systematic problem-solving experience required
  • LEAN manufacturing experience and training required
  • General knowledge of change control systems and Quality Management Systems (QMS) required
  • Relevant electronic manufacturing system experience required (ex: SAP, PAS-X, etc.)
  • Demonstrated knowledge of adult learning methodologies and ability to use multiple methods to train and coach others preferred
  • General experience with regulatory audits/inspections required
  • Knowledge of relevant master data preferred
  • Validation experience preferred
  • Product transfer (or tech transfer) experience a plus

We commit to an inclusive recruitment process and equality of opportunity for all our job applicants.
At Novo Nordisk, we're not chasing quick fixes - we're creating lasting change for long-term health. For over 100 years, we've been driven by a single purpose: to defeat serious chronic diseases and help millions of people live healthier lives. This dedication fuels our constant curiosity and inspires us to push the boundaries of what's possible in healthcare. We embrace diverse perspectives, seek out bold ideas, and build partnerships rooted in shared purpose. Together, we're making healthcare more accessible, treating and defeating diseases, and pioneering solutions that create change spanning generations. When you join us, you become part of something bigger - a legacy of impact that reaches far beyond today.
Novo Nordisk is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to race, ethnicity, color, religion, sex, gender identity, sexual orientation, national origin, disability, protected veteran status or any other characteristic protected by local, state or federal laws, rules or regulations.
If you are interested in applying to Novo Nordisk and need special assistance or an accommodation to apply, please call us at 1-855-411-5290. This contact is for accommodation requests only and cannot be used to inquire about the status of applications.

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