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Senior Process Safety Engineer Jobs in Raleigh, NC

Sr Wastewater Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

Safety is built into every decision, and people look out for each other-speaking up, collaborating ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

Sr Wastewater Process Engineer

Cary, NC · On-site

$96K - $124K/yr

Safety is built into every decision, and people look out for each other-speaking up, collaborating ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

... manufacturer of process or industrial equipment in a product design capacity or working for a ... Senior roles may include responsibility for review of draft reports and mentoring trainee ...

Senior Process Operator

Zebulon, NC · On-site

$16.25 - $20.50/hr

Monitor process performance and product quality. Escalate issues and support root cause resolution ... Coach and train colleagues on safety practices and procedures. * Support continuous improvement ...

Senior Process Operator

Zebulon, NC

$16.25 - $20.50/hr

Monitor process performance and product quality. Escalate issues and support root cause resolution ... Coach and train colleagues on safety practices and procedures. * Support continuous improvement ...

Sr. PFAS Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

Safety is built into every decision, and people look out for each other-speaking up, collaborating ... The Team Black & Veatch Process Engineers develop technical solutions that are critical to winning ...

Safety Associate

Durham, NC · On-site

$44K - $112K/yr

... senior operation team members. Essential Functions: * To Prioritize and complete the assigned trainings on time. * Process Safety data according to applicable regulations, guidelines, Standard ...

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Senior Process Safety Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do senior process safety engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for senior process safety engineer in Raleigh, NC is $117,735.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Raleigh, NC? The most popular types of Process Safety Engineer jobs in Raleigh, NC are:
What job categories do people searching Senior Process Safety Engineer jobs in Raleigh, NC look for? The top searched job categories for Senior Process Safety Engineer jobs in Raleigh, NC are:
What cities near Raleigh, NC are hiring for Senior Process Safety Engineer jobs? Cities near Raleigh, NC with the most Senior Process Safety Engineer job openings:
Sr. Process Engineer (Pulp & Paper) - Raleigh, NC

Sr. Process Engineer (Pulp & Paper) - Raleigh, NC

S&B Engineers and Constructors

Raleigh, NC

$101K - $130K/yr

Full-time

Re-posted 22 days ago


S&B Engineers and Constructors rating

7.2

Company rating: 7.2 out of 10

Based on 12 frontline employees who took The Breakroom Quiz


Job description

S&B is currently seeking a Process Engineer to support our Raleigh, NC team. Must be fully competent in performing all conventional aspects of Process Engineering and application of independent judgment for the evaluation, selection and substantial adaptation of standard process engineering methods and procedures. Joining our team will provide you with a challenging and rewarding environment where you can showcase your skills and contribute to the success of our projects. If you are passionate about Process Engineering in the Pulp and Paper industry and seeking an opportunity to make a significant impact, we invite you to apply for this position.  

ABOUT S&B

S&B is an exceptional full-service Engineering, Procurement, and Construction (EPC) company, proudly maintaining private ownership and operation for over five decades. With our extensive experience, we have successfully undertaken diverse projects across various industries, including Oil & Gas, Chemicals, Petrochemicals, Energy Transition, Power, and Pulp & Paper.  What sets us apart is our unwavering commitment to safety, timely project completion, and cost-effective solutions. Our proven track record speaks for itself, as we consistently deliver outstanding results while adhering to the highest industry standards. Moreover, our company culture is unparalleled, fostering an environment of collaboration, innovation, and excellence.  At S&B, we understand the value of our talented team, and we ensure they are rewarded accordingly. We offer a competitive compensation package, flexible and hybrid work schedules, and a comprehensive benefits program to attract and retain the best professionals in the field.


SUPERVISORY RESPONSIBILITIES

May provide technical guidance to less experienced engineers or specialists.

EDUCATION

Normally requires at least a four-year degree in Chemical Engineering and or Pulp and Paper Engineering

QUALIFICATIONS AND EXPERIENCE

Requires a minimum of 10-20 years’ experience in Process/Design Engineering or related functional area (or equivalent working knowledge/experience). This includes considerable experience in utilizing various computer software packages and automated engineering and design tools.  Some experience working in a Paper Mill environment is preferred.  Significant experience as a lead process engineer on capital projects is required. Registration as a licensed professional engineer is highly preferred (or be willing to obtain registration).

Design engineering experience with the following:

  • Material Handling – chipping, feeders, screening, washing, conveying, storage, stack/reclaim.
  • Recycled Fibers – material handling, screening, cleaning, rejects handling, agglomeration, dispersion, flotation, chemical systems, water systems.
  • Pulping & Bleaching – cooking, mechanical, washing, screening, blow heat & NCG, causticizing, bleaching, safety.
  • Papermaking – stock prep, paper machines, additives, finishing, roll handling for grades (liner, medium, coated board, printing/writing, recycled, pulp machines).
  • Power & Recovery – recovery boiler, power boiler, turbines, feedwater systems, cooling towers, evaporators, concentrators, environmental.
  • Specific Preferences:
    • WinGEMS process modeling
    • TAPPI paper machine drive studies
    • Headbox replacement project experience

TYPICAL DUTIES AND RESPONSIBILITIES

  • Meets with clients’ technical staff to develop acceptable processes and control features.
  • Conducts field trips to existing plants to gather operating data and equipment information.
  • Prepares equipment specifications. 
  • Communicates process design to client and other design disciplines.
  • Participates in process safety reviews.
  • Prepares operators instruction manuals.
  • Participates in preparation of contract proposals. 

LANGUAGE SKILLS

Ability to read, analyze and interpret general business periodicals, professional journals, technical procedures or governmental regulations. Ability to write reports, business correspondence and procedure manuals. Ability to effectively present information and respond to questions from groups of clients, managers, designers and engineers.    

MATHEMATICAL SKILLS

Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations.

PHYSICAL DEMANDS

Occasionally, will conduct or participate in a field trip to an operating plant or construction site. This requires normal hearing, the ability to stand, walk, reach, climb and balance, clear close and distance vision, depth perception and the ability to focus. Lifting up to 25 pounds may be required.

WORK ENVIRONMENT

Normal work environment will be a business office with moderate noise. Occasionally, may visit or be temporarily assigned to work in an operating plant or at an construction site. This may require exposure to outdoor weather conditions, loud noise, work near moving mechanical parts, electrical energy, construction equipment, vibration, fumes, chemicals and airborne particles.

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