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Senior Process Safety Engineer Jobs in Raleigh, NC

Senior PFAS Process Engineer

Cary, NC ยท Hybrid

$96.30K - $124.60K/yr

The Black & Veatch Process Engineers develop technical solutions that are critical to winning work and drive design deliverables for critical infrastructure projects with community benefits. Our Team ...

Process Lead

Zebulon, NC ยท On-site

$87.90K - $114.20K/yr

Delivers against safety, quality, waste & performance objectives defined by strategy deployment ... Minimum three years' experience in Senior Process Operator or Senior Technical Operator role, and 3 ...

Process Safety data according to applicable regulations, guidelines, Standard Operating procedures (SOPs) and project requirements. * To perform Pharmacovigilance activities per project requirement ...

Process Safety data according to applicable regulations, guidelines, Standard Operating procedures (SOPs) and project requirements. * To perform Pharmacovigilance activities per project requirement ...

Process Safety data according to applicable regulations, guidelines, Standard Operating procedures (SOPs) and project requirements. * To perform Pharmacovigilance activities per project requirement ...

Manufacturing Eng

Clayton, NC ยท On-site

$77.40K - $105.90K/yr

Position Summary The Senior Manufacturing Engineer will play a critical role in supporting ... improvements and process safety by replacing cranes with automated solutions. o Oversee ...

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Senior Process Safety Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do senior process safety engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for senior process safety engineer in Raleigh, NC is $117,728.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Raleigh, NC? The most popular types of Process Safety Engineer jobs in Raleigh, NC are:
What are popular job titles related to Senior Process Safety Engineer jobs in Raleigh, NC? For Senior Process Safety Engineer jobs in Raleigh, NC, the most frequently searched job titles are:
What cities near Raleigh, NC are hiring for Senior Process Safety Engineer jobs? Cities near Raleigh, NC with the most Senior Process Safety Engineer job openings:

Senior Downstream Process Engineer

Technical Source

Holly Springs, NC โ€ข On-site

$90K - $116.40K/yr

Full-time

This job post hasย expired today.ย Applications are no longer accepted.


Job description

Process / Equipment Engineer โ€“ Downstream Biologics Startup

Location: Holly Springs, NC

Schedule: 100% onsite, Mondayโ€“Friday

Contract: 12+ months, strong extension potential

A growing biopharmaceutical manufacturing organization is seeking Process / Equipment Engineers to support the startup of a large-scale greenfield drug substance manufacturing facility in Holly Springs, NC.

These are field-focused roles supporting downstream process equipment installation, commissioning, startup, and early operations. The project is currently in the equipment installation / commissioning phase, with FATs complete and systems being installed onsite.

We are hiring across three downstream equipment areas:

โ€ข Buffer & Product Hold Systems

โ€ข Chromatography Skids

โ€ข UF/DF / TFF Systems

What You'll Do:

โ€ข Serve as system owner for assigned downstream process equipment

โ€ข Perform P&ID walkdowns and redline discrepancies in the field

โ€ข Verify installed equipment, piping, and utility tie-ins against design documents

โ€ข Review equipment installation against P&IDs, piping specs, submittals, and 3D models

โ€ข Coordinate with vendors, construction teams, CQV, operations, and QA

โ€ข Support commissioning, startup, deviations, investigations, CAPAs, and risk assessments

โ€ข Assist with LOTO identification and campaign changeover strategy

Ideal Background:

โ€ข 3โ€“8 years of GMP biopharma engineering experience

โ€ข Hands-on downstream stainless-steel process equipment experience

โ€ข Exposure to buffer/product hold tanks, chromatography skids, or UF/DF/TFF systems

โ€ข Field/startup experience with P&ID walkdowns, redlines, and installation verification

โ€ข Experience with Navisworks or similar 3D model review tools

โ€ข BS in Chemical Engineering, Biochemical Engineering, Process Engineering, or related discipline

This is a strong opportunity for a mid-level engineer who enjoys being in the field, working closely with equipment and systems, and supporting a major biologics facility from installation through startup.

Interested candidates can message me directly or send a resume for consideration.