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Senior Process Safety Engineer Jobs in Virginia (NOW HIRING)

... senior staff on process design. Implements new solutions for process safety, quality, and ... Uses engineering skills to design projects for enhanced safety, quality and or productivity ...

Process Engineer

Petersburg, VA · On-site

$100K - $150K/yr

... senior staff on process design. Implements new solutions for process safety, quality, and ... Uses engineering skills to design projects for enhanced safety, quality and or productivity ...

Process Engineer

Petersburg, VA · On-site

$100K - $150K/yr

... senior staff on process design. Implements new solutions for process safety, quality, and ... Uses engineering skills to design projects for enhanced safety, quality and or productivity ...

Process Engineer

Petersburg, VA · On-site

$100K - $150K/yr

Advanced engineering position that leads in process design and execution. Provides mentorship to ... senior staff on process design. Implements new solutions for process safety, quality, and ...

Join us. Job Summary The Senior Product Safety Engineer II is responsible for defining and ... Understanding of software and hardware development life cycles, integration processes, and test ...

Support Process Safety Management (PSM) compliance and performance. * Lead contractor safety ... Bachelor's degree in safety, engineering, industrial hygiene, or a related technical field ...

Support Process Safety Management (PSM) compliance and performance. * Lead contractor safety ... Bachelor's degree in safety, engineering, industrial hygiene, or a related technical field ...

... safety, loyalty, integrity and respect, we are committed to delivering meaningful value for shareholders, customers, employees and the communities where we operate. Position: Senior Process Engineer ...

Showing results 41-60

Senior Process Safety Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do senior process safety engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior process safety engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Virginia?

The most popular types of Process Safety Engineer jobs in Virginia are:

What job categories do people searching Senior Process Safety Engineer jobs in Virginia look for?

The top searched job categories for Senior Process Safety Engineer jobs in Virginia are:

What cities in Virginia are hiring for Senior Process Safety Engineer jobs?

Cities in Virginia with the most Senior Process Safety Engineer job openings:

Infographic showing various Senior Process Safety Engineer job openings in Virginia as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $120,077 per year, or $57.7 per hour.

System Safety Engineer, Senior

BOOZ, ALLEN & HAMILTON, INC.

Arlington, VA • On-site, Remote

$62K - $141K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 2 days ago


Booz Allen Hamilton rating

8.9

Company rating: 8.9 out of 10

Based on 49 frontline employees who took The Breakroom Quiz

11th of 72 rated business consultants


Job description

System Safety Engineer, Senior
The Opportunity:
Are you looking for an opportunity to combine your technical skills with big picture thinking to make an impact on system safety? Our team supports senior-level DoW and service personnel with system safety implementation and oversight for DoW system programs. You'll leverage your spe cia lized knowledge and expertise in system safety, including applying scientific and engineering principles, criteria, and techniques, to identify and assess system safety hazards and inform the implementation of mitigations to reduce warfighter risk.
As a systems engineer on our team, you'll enjoy a dynamic team environment of client and contractor staff while executing comprehensive system safety programs or individual tasks on a variety of systems, including weapon systems, unmanned systems, ground-based missile systems, surface vessel and support systems, or laser systems. You will be familiar with typical work products, including System Safety Program Plans ( SSPP ) , and a variety of analyses, including Preliminary Hazard Analysis ( PHA ) , Subsystem Hazard Analysis ( SSHA ) , System Hazard Analysis ( SHA ) , Operating and Support Hazard Analysis ( O & SHA ) , Explosive Ordnance Disposal ( EOD ) analysis, Safety Assessment Reports ( SAR ) , lithium battery certification , and test report evaluations. You'll analyze data, develop written deliverables, assist with the presentation of results, and assist with the review of client system safety artifacts to verify compliance with requirements, policy , and guidance documents. You'll conduct these tasks following established plans and quality standards and have the freedom to improve processes and advance the discipline of system safety. You'll lead and manage junior staff in executing safety tasks and provide mentorship to increase their expertise and capabilities.
Join us. The world can't wait.
You Have:
  • 10+ years of experience in system safety, including implementing and executing DoW system safety programs
  • Experience in the conduct of MIL-STD-882 safety analyses or system safety program implementation
  • Experience obtaining lithium battery certification s
  • Ability to analyze, research, assess, and organize technical data into cohesive and clear technical reports and presentations
  • Ability to organize, schedule, and facilitate technical meetings and working groups
  • Ability to travel up to 25% of the time
  • Secret clearance
  • Bachelor's degree in an Engineering or Science field

Nice If You Have:
  • Experience with NAVSEAINST 8020.6, Weapon System Explosives Safety Review Board ( WSESRB ) , or Sof tware Systems Safety Technical Review Panel ( SSSTRP )
  • Experience with digital engineering, machine learning and artifi cia l intelligence, sof tware develop ment, solid-state electrical circuit design, unmanned systems design, human factors engineering, or fault tree analysis
  • Possession of excellent verbal and written communication skills
  • Master's degree in Engineering or Science
  • Certified Safety Professional ( CSP ) , Navy Principal for Safety ( PFS ) , USMC Principal for Environment, Safety, and Occupational Health ( PESOH ) , or Certified Systems Engineering Professional ( CSEP ) Certification

Clearance:
Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information ; Secret clearance is required.
Compensation
At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen's benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.
Salary at Booz Allen is determined by various factors, including but not limited to location, the individual's particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $62,000.00 to $141,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen's total compensation package for employees. This posting will close within 90 days from the Posting Date.
Identity Statement
As part of the hiring process, we will ask you to complete an identity verification process that leverages advanced biometrics and artificial intelligence to ensure authenticity and protect against identity fraud. You are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.
Candidate AI Usage Policy
AI is a part of our daily work at Booz Allen, and we are committed to the responsible and ethical use of AI tools. However, we want to ensure a fair candidate process based on your own skills and knowledge. As part of this commitment, the use of artificial intelligence (AI) or other tools to assist with responses during interviews (whether in-person or virtual) is prohibited unless permission is explicitly provided.
Work Model
Our people-first culture prioritizes the benefits of collaboration, whether it occurs in person or virtually. To support engagement and effective communication, employees working virtually are generally expected to have their cameras on during meetings.
  • Remote: If this position is listed as remote, there may still be occasions when you are required to work in person at a Booz Allen or customer facility.
  • Hybrid: If this position is listed as hybrid, you will be expected to work from a Booz Allen facility frequently, in alignment with leadership expectations and the needs of the role. You may also be required to work from or visit a customer facility.
  • Onsite: If this position is listed as onsite, work will primarily be performed at a Booz Allen office or customer facility, where employees will collaborate directly with colleagues and customers as required by the role.

Commitment to Non-Discrimination
All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.

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About Booz Allen Hamilton

Sourced by ZipRecruiter

Booz Allen Hamilton is a leading provider of management and technology consulting services to the US government in defense, intelligence, and civil markets. Headquartered in McLean, Virginia, the firm also serves major corporations, institutions, and not-for-profit organizations. Founded in 1914 by Edwin G. Booz, the company has a long-standing tradition of helping clients achieve success by delivering a wide range of consulting services that include strategic planning, human capital and learning, communication, systems development, and others. The company's mission is to empower people to change the world, and it has a reputation for maintaining the highest standards of integrity and-excellence.

Industry

It services

Company size

10,000+ Employees

Headquarters location

McLean, VA, US

Year founded

1914