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Senior Process Engineer Jobs in Calgary, AB (NOW HIRING)

Deep Sky

Lead Process Engineer

Calgary, AB · On-site +1

Job Overview This is a senior individual-contributor role with a strong emphasis on hands-on ... The Capital Projects Lead Process Engineer will be responsible for the technical integrity of our ...

Kiewit Corporation

KPE - Mechanical Engineer

Calgary, AB · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Power Employment Type: Full Time Position Overview The Kiewit Power Engineering Group is seeking several mid-to-senior level Mechanical Process Engineers to join our growing Calgary team! The ideal ...

Enerflex Ltd.

Principal Solutions Engineer

Calgary, AB · Hybrid

Senior level experience in produced water and oil treatment process design within the upstream oil ... Professional Engineer (P.Eng.) designation is beneficial. * Proven experience developing conceptual ...

Enerflex Ltd.

Principal Solutions Engineer

Calgary, AB · On-site

$150 - $210/hr

Senior level experience in produced water and oil treatment process design within the upstream oil ... Professional Engineer (P.Eng.) designation is beneficial. * Proven experience developing conceptual ...

Propak Systems Ltd.

Sr. Controls Engineer

Airdrie, AB · On-site

The Senior Controls Engineer consistently evaluates, selects, and applies advanced engineering ... The Controls engineer will work closely with Process Engineering and require interface with ...

Propak Systems Ltd.

Sr. Controls Engineer

Airdrie, AB · On-site

The Senior Controls Engineer consistently evaluates, selects, and applies advanced engineering ... The Controls engineer will work closely with Process Engineering and require interface with ...

Fluor

Intermediate Metallurgical/Welding Engineer

Calgary, AB

CA$90K - CA$167K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

... of senior metallurgical / welding engineers, technical experts, and lead mechanical engineers ... Provide welding support to the project teams by applying knowledge of welding processes and ...

Peoples Group

Senior RPA Engineer

Calgary, AB

  • PTO

The Robotic Process Automation team operates as a transversal Center of Excellence (CoE) serving ... You are a senior software engineer who happens to specialize in automation, not a developer who ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Calgary, AB

Senior Process Engineer information

See Calgary, AB salary details

$56.5K

$108.7K

$161K

How much do senior process engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for senior process engineer in Calgary, AB is $108,691.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $118,000.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What are the most commonly searched types of Process Engineer jobs in Calgary, AB?

The most popular types of Process Engineer jobs in Calgary, AB are:

What are popular job titles related to Senior Process Engineer jobs in Calgary, AB?

For Senior Process Engineer jobs in Calgary, AB, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Calgary, AB look for?

The top searched job categories for Senior Process Engineer jobs in Calgary, AB are:

What cities near Calgary, AB are hiring for Senior Process Engineer jobs?

Cities near Calgary, AB with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Calgary, AB as of August 2026, with employment types broken down into 1% As Needed, 68% Full Time, 27% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $108,691 per year, or $52.3 per hour.

Lead Process Engineer

Deep Sky

Calgary, AB • On-site, Remote

Full-time

Re-posted 26 days ago

Job description

About Deep Sky
Deep Sky is at the forefront of environmental innovation, specializing in Carbon Dioxide Removal (CDR) and Carbon Capture and Storage (CCS) technologies. We are dedicated to developing sustainable solutions for decarbonization and are currently expanding our team to include a skilled professional who will play a crucial role in our Direct Air Capture (DAC) projects across Canada.

Job Overview
This is a senior individual-contributor role with a strong emphasis on hands-on process design, technology integration, and facility optimization. The Capital Projects Lead Process Engineer will be responsible for the technical integrity of our DAC systems, moving from conceptual design to pilot-scale operations and commercial deployment. While this role does not include direct people management, you will carry significant influence over equipment selection, energy integration, and the overall efficiency of our carbon removal facilities.

This role is preferably hybrid and open to candidates located anywhere in Canada. Ideally, candidates would be based near one of our offices in Innisfail, Calgary, or Montreal; however, remote candidates will also be considered.

Key Responsibilities
Lead the conceptual and detailed process design of DAC systems, including Heat and Material Balances (H&MB) and Process Flow Diagrams (PFDs).
Develop and refine Piping and Instrumentation Diagrams (P&IDs), ensuring robust control logic and safety standards (HAZOP/LOPA) are integrated from the start.
Perform advanced process simulations using software such as Aspen Plus or HYSYS to optimize energy consumption-a critical metric for DAC viability.
Drive technology selection for key components like contactors, regeneration units, and moisture/heat management systems.
Collaborate with mechanical and structural teams to oversee the scale-up of modular DAC units from prototype to multi-ton commercial facilities.
Assess and mitigate technical risks related to solvent/sorbent degradation, energy variability, and ambient environmental impacts on capture efficiency.
Coordinate with external vendors and EPCM partners to ensure equipment specifications meet Deep Sky's performance and sustainability targets.
Support commissioning and startup activities at our test facilities, troubleshooting process bottlenecks and validating performance against design models.

Qualifications
Education: Bachelor's, Master's, or PhD degree in Chemical Engineering, Process Engineering, or a related field.
Certification: Professional Engineer designation (P.Eng) with a Canadian engineering association.
Experience: 10+ years of engineering experience, with significant time spent in a process design or lead engineer role within the energy, chemicals, or gas processing industries.
Software Proficiency: Expert-level experience with process simulation tools (e.g., Aspen Plus, HYSYS, PRO/II).
Domain Expertise: Strong background in mass transfer, thermodynamics, and gas separation technologies. Specific experience with amine-based systems, solid sorbents, or electrochemical processes is a major asset.
Hands-on Mindset: A proven ability to move between high-level modeling and on-site technical troubleshooting.
Communication: Excellent collaboration skills, with the ability to explain complex process trade-offs to non-technical stakeholders and cross-functional teams.


Why Join Deep Sky? 
Opportunity to be part of cutting-edge projects.
Collaborative work environment with a team of passionate and skilled professionals.
Competitive salary, comprehensive benefits, and career development opportunities.

Deep Sky is committed to creating a diverse, inclusive, and equitable workplace. We welcome applications from individuals of all backgrounds and identities - including, but not limited to, race, ethnicity, religion, gender, sexual orientation, gender identity or expression, age, national origin, marital status, disability, and veteran status.
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