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Senior Process Engineer Jobs in Calgary, AB (NOW HIRING)

Startec

Project Engineer - Packaging

Calgary, AB · On-site

... Processing packages. Reporting to the Package Engineering Supervisor, the Senior Project Engineer - Package is responsible to ensure appropriate quality and integrity of product design, including ...

Fluor

Process Engineering EIT - New Grad

Calgary, AB

Develop general technical and procedural skills to become a Lead Process Engineer Develop technical skills for a specific subject and become a Subject Matter Expert Branch into Engineering Management ...

Propak Systems Ltd.

Sr. Controls Engineer

Airdrie, AB · On-site

The Senior Controls Engineer consistently evaluates, selects, and applies advanced engineering ... The Controls engineer will work closely with Process Engineering and require interface with ...

Propak Systems Ltd.

Sr. Controls Engineer

Airdrie, AB · On-site

The Senior Controls Engineer consistently evaluates, selects, and applies advanced engineering ... The Controls engineer will work closely with Process Engineering and require interface with ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Calgary, AB

Senior Process Engineer information

See Calgary, AB salary details

$56.5K

$108.7K

$161K

How much do senior process engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for senior process engineer in Calgary, AB is $108,691.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,000.00 and $118,000.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Calgary, AB? The most popular types of Process Engineer jobs in Calgary, AB are:
What are popular job titles related to Senior Process Engineer jobs in Calgary, AB? For Senior Process Engineer jobs in Calgary, AB, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Calgary, AB look for? The top searched job categories for Senior Process Engineer jobs in Calgary, AB are:
What cities near Calgary, AB are hiring for Senior Process Engineer jobs? Cities near Calgary, AB with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Calgary, AB as of June 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 62% In-person, 22% Hybrid, and 16% Remote job distribution, with an average salary of $108,691 per year, or $52.3 per hour.

Process Engineer - Canada

MacDonald Search Group

Calgary, AB • Hybrid

$102K - $140K/yr

Full-time

Posted 10 days ago

Job description

Process Engineer
MacDonald Search Group has been asked by our industrial manufacturing / building materials client to find a first-class Process Engineer to join their team in the Canada (remote / hybrid). The primary responsibility of this role will be to drive process optimization, safety, and innovation across lime, limestone, and low-carbon cementitious manufacturing operations.
Some of what you will do in this role includes:
  • Champion safety and participate in cross-functional continuous improvement initiatives
  • Troubleshoot and optimize manufacturing processes, including pyro-processing and materials handling
  • Perform heat and mass balance analyses to improve process performance and efficiency
  • Support equipment selection, commissioning, and plant improvement projects
  • Collaborate with plant, technical, and HSE teams to ensure operational and environmental compliance
You should have the following in your background to apply:
  • Bachelor’s degree in Chemical, Mechanical, Electrical, Controls Engineering, or a related field
  • 4+ years of experience in lime, cement, industrial minerals, or heavy industrial manufacturing
  • Strong understanding of process control systems, instrumentation, and pyro-processing
  • Experience with plant commissioning, project support, and process optimization
  • Willingness to travel up to 50% across the U.S. and Canada
If this sounds like a role where you could excel, please apply. MacDonald Search Group works with our clients to build diverse, high-performing teams reflective of the employment landscape. Our EDI policy can be found on our website. Thank you for your interest.