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Senior Process Development Engineer Jobs in Toledo, OH

Tekni-Plex

Associate Development Engineer

Holland, OH · On-site

The Associate Development Engineer is an introductory role to support the development and ... Support and lead exploratory R&D projects and process trials focused on new packaging technologies ...

Align

Senior Civil Engineer - Land Development

Toledo, OH · On-site

$125 - $150/hr

Senior Civil Engineer - Land Development Location: Toledo, OH Job Id: 2657 # of Openings: 1 Senior ... review processes. * Strong communication, organization, and problem-solving skills, with the ...

Actalent

Process Weld Engineer

Toledo, OH

$81 - $106.25/hr

Process Weld Engineer - RELOCATION ASSISTANCE IS AVAILABLE - worksite - Toledo, OH We are seeking a ... Support quoting activities through weld process development, equipment selection, and cost ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Toledo, OH

Senior Process Development Engineer information

See Toledo, OH salary details

$68.7K

$110.9K

$156.1K

How much do senior process development engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process development engineer in Toledo, OH is $110,887.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,200.00 and $123,100.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Toledo, OH?

For Senior Process Development Engineer jobs in Toledo, OH, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Toledo, OH look for?

The top searched job categories for Senior Process Development Engineer jobs in Toledo, OH are:

What cities near Toledo, OH are hiring for Senior Process Development Engineer jobs?

Cities near Toledo, OH with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Toledo, OH as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 1% Temporary, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $119,167 per year, or $57.3 per hour.

Associate Development Engineer

Tekni-Plex

Holland, OH • On-site

Full-time

Re-posted 19 days ago

TekniPlex rating

7.1

Company rating: 7.1 out of 10

Based on 31 frontline employees who took The Breakroom Quiz

64th of 122 rated packaging manufacturers

Job description

Imagine: A Career with Purpose and Possibility
Picture this: You are part of a global team of problem-solvers whose innovations in materials science can make life better. Every day, you help turn ideas into impact using science, technology, and creativity to tackle real-world challenges. You are part of a company whose work helps improve patient outcomes in healthcare and protects essential consumer goods that people around the world rely on every day.
At TekniPlex, you'll join more than 9,000 colleagues across 12 countries, all united by one purpose: creating safer, smarter solutions that touch daily life. Through our two divisions, TekniPlex Healthcare and TekniPlex Consumer Products, you'll help shape industries that matter: healthcare, pharmaceutical, food & beverage, beauty, and personal care.
Here, your ideas count and your work matters. You'll be encouraged to think boldly, collaborate across cultures, and keep growing every step of the way. You will help protect the integrity of essential products, support patient safety and comfort, and contribute to innovations that make everyday life better, all while building a career that makes an impact.
Because at TekniPlex, you don't just deliver products - you help shape what's next.
What is the role where you can innovate?
TekniPlex is hiring an Associate Development Engineer to join the Innovation R&D Group at our Global Innovation Center in Holland, Ohio. The Associate Development Engineer is an introductory role to support the development and commercialization of innovative packaging technologies within the Global Innovation Center. This role will work under the direction of the Director of Innovation, and closely with other Development Engineers, scientists, and cross-functional teams to execute exploratory research and development projects, generate technical data, develop proof-of-concept prototypes, and support innovation initiatives from concept through validation. The successful candidate will have a strong technical foundation, a hands-on approach to experimentation, and a passion for developing sustainable packaging solutions
What technical skills do you have?
  • Basic knowledge of materials science, chemistry, and engineering fundamentals.
  • Familiarity with laboratory testing methods and analytical techniques.
  • Experience with experimental design and statistical data analysis.
  • Proficiency with Microsoft Office applications, including Excel and PowerPoint.
  • Experience preparing technical reports and presentations.
  • Strong problem-solving and critical-thinking skills.
  • Hands-on, self-motivated approach to innovation and experimentation.
  • Excellent written and verbal communication skills.
  • Ability to manage multiple projects and priorities simultaneously.
  • Strong teamwork and collaboration skills in a global environment.
  • Curiosity, creativity, and a passion for developing sustainable packaging solutions.

Research & Development
  • Support and lead exploratory R&D projects and process trials focused on new packaging technologies and materials.
  • Design, execute, and document laboratory experiments and pilot-scale trials.
  • Generate technical data to evaluate material performance, manufacturability, and commercial feasibility.
  • Create proof-of-concept prototypes and support scale-up activities.

Testing & Analysis
  • Conduct performance testing including mechanical, barrier, dimensional, and environmental evaluations.
  • Support analytical testing and material characterization using laboratory instrumentation.
  • Analyze experimental results and provide data-driven recommendations.
  • Maintain accurate records, technical reports, and project documentation.

Project Support
  • Collaborate with cross-functional teams including Product Development, Manufacturing, Marketing, Sustainability, Quality, and Operations.
  • Support project planning, milestone tracking, and technical reviews.
  • Prepare technical summaries, presentations, and reports for management and innovation review meetings.
  • Assist in identifying new technology opportunities, industry trends, and competitive developments.

Innovation & Continuous Improvement
  • Contribute ideas that advance the company's innovation pipeline and sustainability objectives.
  • Participate in continuous improvement initiatives related to laboratory operations, testing methods, and prototyping capabilities.

What innovative skills do you bring to the role?
  • Bachelor's degree in Chemical Engineering, Materials Science, Packaging Engineering, Mechanical Engineering, Chemistry, or a related technical discipline.
  • Experience in packaging, paper science, molded fiber, polymers, coatings, or related materials technologies is preferred.
  • Experience conducting laboratory experiments, testing, and data analysis.

Travel
  • Up to 10% domestic and international travel may be required to support development trials, customer interactions, supplier visits, and technology evaluations.

Compensation
The compensation range for this position is $80,000-$90,000 with annual bonus potential
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

What TekniPlex employees say

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About Tekni-Plex

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Wayne, PA, US

Year founded

1967

Social media

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