ZipRecruiter

Log In

1

Senior Process Development Engineer Jobs in Sandusky, OH

MAGRETECH LLC

Lead Engineer - Die Casting

Bellevue, OH · On-site

$95K - $126K/yr

The role involves overseeing casting process development and providing operational leadership to ... This job is Ideal for an engineering background professional in the HPDC industry seeking a ...

Avery Dennison

Process Engineer

Oak Harbor, OH

As a Process Engineer for our facility, you will implement projects of significant importance ... Support new product development and product design within technical teams. * Perform other tasks as ...

Avery Dennison

Process Engineer

Oak Harbor, OH

As a Process Engineer for our facility, you will implement projects of significant importance ... Support new product development and product design within technical teams. * Perform other tasks as ...

Avery Dennison

Process Engineer

Oak Harbor, OH · On-site

As a Process Engineer for our facility, you will implement projects of significant importance ... Support new product development and product design within technical teams. * Perform other tasks as ...

LEWCO, Inc.

Senior Design Engineer

Sandusky, OH · On-site

Senior Design Engineers develop or redesign new or existing company products. Individuals in this ... of the product development and project execution process QUALIFICATIONS: * Proficient with ...

Sierra Lobo, Inc.

Sr. Project Engineer

Milan, OH · On-site

$93K - $122K/yr

Senior Project Engineer supporting the HTF Program planning activities. * Serve as the primary ... Familiarity with facility design/development processes to support project planning is required.

Sierra Lobo, Inc.

Sr. Project Engineer

Milan, OH

$93K - $122K/yr

Senior Project Engineer supporting the HTF Program planning activities. * Serve as the primary ... Familiarity with facility design/development processes to support project planning is required.

Sierra Lobo, Inc.

Sr. Project Engineer

Milan, OH

$93K - $122K/yr

Senior Project Engineer supporting the HTF Program planning activities. * Serve as the primary ... Familiarity with facility design/development processes to support project planning is required.

Auria Solutions

Sr Manufacturing Engineer

Fremont, OH · On-site

$87K - $119K/yr

We are currently searching for Sr Manufacturing Engineer to join our Corporate Engineering Team ... Support the manufacturing sites with process troubleshooting and or improvements * Assist Auria ...

Auria Solutions

Sr Manufacturing Engineer

Fremont, OH

$87K - $119K/yr

We are currently searching for Sr Manufacturing Engineer to join our Corporate Engineering Team ... Support the manufacturing sites with process troubleshooting and or improvements * Assist Auria ...

Jm

Senior Project Engineer - Roofing Systems

Milan, OH

$121K - $166K/yr

The Senior Project Engineer is accountable for all technical and commercial aspects of large and ... Design safe processes and equipment with a strong focus on ergonomics and hazard elimination

Bettcher

Quality Engineer co-op

Wakeman, OH · On-site

$64K - $83K/yr

Conducts physical product testing working with senior engineers in lab environments * Development, application, and maintenance of manufacturing standards for industrial processes, materials, and ...

next page

Showing results 1-20

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Sandusky, OH

Senior Process Development Engineer information

See Sandusky, OH salary details

$70K

$113.1K

$159.2K

How much do senior process development engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process development engineer in Sandusky, OH is $113,065.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,100.00 and $125,600.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What job categories do people searching Senior Process Development Engineer jobs in Sandusky, OH look for? The top searched job categories for Senior Process Development Engineer jobs in Sandusky, OH are:
What cities near Sandusky, OH are hiring for Senior Process Development Engineer jobs? Cities near Sandusky, OH with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Sandusky, OH as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $113,065 per year, or $54.4 per hour.

Sr. Color Development Engineer (#10721DAP)

Search Masters, Inc

Vermilion, OH • On-site

Full-time

Medical, Vision, Retirement

Re-posted 17 hours ago

Job description

Company Description

·                     Specializes in thermoplastic color and additive masterbatches

·                     Known for long-tenured employees and a supportive, stable work environment

·                     Offers excellent career growth opportunities within a well-established organization

Job Description

·                     Lead formula and product development initiatives for thermoplastic color and additive masterbatches

·                     Perform precise color matching to meet client specifications and quality standards

·                     Execute compounding, dry blending, and masterbatch processing operations

·                     Ensure all products meet industry standards and regulatory requirements across multiple application sectors

·                     Support product development for construction, automotive, consumer products, and other key markets

Key Requirements 

·                     Minimum of 5+ years of relevant industry experience

·                     Demonstrated expertise in formulation and color matching of thermoplastics

Additional Information

  • All your information will be kept confidential according to EEO guidelines
  • All applications must be accompanied by a resume and contact information
  • Please forward your resume to David Porter and reference job #10721DAP

Company Description

Since 1973, Search Masters has been a leader in Northeast Ohio in Executive Search and professional placement. Specializing in the Engineering and Manufacturing Industries, Search Masters has carved a niche in placing industrial engineers, manufacturing engineers, manufacturing managers, plant managers, operations professionals, and other functional roles such as IT, Sales, Marketing, and Accounting. Search Master's knowledgeable and dedicated employment counselors, proprietary software solution, and proven system make this firm an excellent business partner for anyone in Northeast Ohio looking to add talent or take the next step in their career.