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Senior Process Development Engineer Jobs in Akron, OH

Heroux-Devtek

Senior Process Engineer

Strongsville, OH · On-site

$96K - $124K/yr

The Company's longevity, flexibility, and track record for the development and implementation of ... The Senior Process Engineer will sustain and optimize surface finishing operations within our ...

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FLEXSYS

Process Development Chemist

Akron, OH

Master's degree in Chemistry, Chemical Engineering, or a closely related discipline; PhD strongly preferred. ? Minimum of 10 years of industrial experience in process development and scale-up within ...

FLEXSYS America

Process Development Chemist

Akron, OH · On-site

Master's degree in Chemistry, Chemical Engineering, or a closely related discipline; PhD strongly preferred. ? Minimum of 10 years of industrial experience in process development and scale-up within ...

Search Masters, Inc

Sr. Process Engineer (#10706TB)

Akron, OH · On-site

$99K - $128K/yr

Excellent company culture with long tenured employees! · Lead process development, optimization ... Specializing in the Engineering and Manufacturing Industries, Search Masters has carved a niche in ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Akron, OH

Senior Process Development Engineer information

See Akron, OH salary details

$71.8K

$115.9K

$163.1K

How much do senior process development engineer jobs pay per year?

As of Jul 29, 2026, the average yearly pay for senior process development engineer in Akron, OH is $115,871.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,500.00 and $128,700.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What engineers make $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can reach or exceed a $500,000 annual salary, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and project management.

Can you make $250,000 as an engineer?

Senior Process Development Engineers in high-demand industries or with extensive experience and specialized skills can earn salaries approaching or exceeding $250,000 annually, especially with bonuses and stock options. However, such compensation levels are typically found in senior roles at large companies or in regions with high living costs, and may require advanced certifications and a strong track record of project success.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $200,000 a year?

Senior Process Development Engineers in industries such as semiconductor, pharmaceutical, or aerospace often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. Compensation can vary based on location, company size, and individual expertise, with some roles including bonuses and stock options.

What engineers make $300,000 a year?

Senior Process Development Engineers in industries like semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High compensation often includes bonuses, stock options, or other incentives, particularly in competitive or high-demand sectors.
What are popular job titles related to Senior Process Development Engineer jobs in Akron, OH? For Senior Process Development Engineer jobs in Akron, OH, the most frequently searched job titles are:
What cities near Akron, OH are hiring for Senior Process Development Engineer jobs? Cities near Akron, OH with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Akron, OH as of July 2026, with employment types broken down into 1% As Needed, 80% Full Time, 14% Part Time, and 5% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $115,871 per year, or $55.7 per hour.
Process Development Engineer (#10582DP)

Process Development Engineer (#10582DP)

Search Masters, Inc

Wooster, OH • On-site

Full-time

Medical, Dental, Vision, Retirement

Posted 27 days ago

Job description

Company Description

  • Company has over 80 years of industry experience!
  • Very long tenured employees!

Job Description

·         Drive continuous improvement of manufacturing and molding processes to enhance efficiency and product quality

·         Develop and optimize Liquid Injection Molded products and processes across four manufacturing plants

·         Troubleshoot complex production issues and implement effective solutions to improve overall performance

·         Identify and execute cost reduction strategies across multiple facilities

·         Collaborate cross-functionally to elevate quality standards and streamline operations

Key Requirements 

·         Demonstrated experience with Liquid Injection Molding processes

·         BS Degree preferred (AS/BS Engineering considered)

·         Plastics/Rubbers background

Additional Information

  • All your information will be kept confidential according to EEO guidelines
  • All applications must be accompanied by a resume and contact information
  • Please forward your resume to Daniel Pierdomenico reference job #10582DP

Company Description

Since 1973, Search Masters has been a leader in Northeast Ohio in Executive Search and professional placement. Specializing in the Engineering and Manufacturing Industries, Search Masters has carved a niche in placing industrial engineers, manufacturing engineers, manufacturing managers, plant managers, operations professionals, and other functional roles such as IT, Sales, Marketing, and Accounting. Search Master's knowledgeable and dedicated employment counselors, proprietary software solution, and proven system make this firm an excellent business partner for anyone in Northeast Ohio looking to add talent or take the next step in their career.