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Senior Process Development Engineer Jobs in Youngstown, OH

Vallourec Star LP

Process Engineer

Youngstown, OH · On-site

As a Process Engineer in our rolling mill operations, you will play a critical role in improving ... Collaborate with R&D, Industrialization, and global process teams * Contribute technical expertise ...

Vallourec North America

Process Engineer

Youngstown, OH · On-site

As a Process Engineer in our rolling mill operations, you will play a critical role in improving ... Collaborate with R&D, Industrialization, and global process teams * Contribute technical expertise ...

Kimberly-Clark

Lead Process Engineer

Warren, OH · On-site

$89K - $115K/yr

The Lead Engineer Process role provides technical leadership and innovative solutions for the design, development, optimization, and operation of assigned assets and supporting processes. This ...

System One

Sr. Metallurgist Process Engineer

Austintown, OH · On-site

$78K - $95K/yr

Job Title: Sr. Metallurgist Process Engineer Location: Austintown, Ohio Type: Contract Compensation: 120-130K Contractor Work Model: Onsite - onsite Hours: 40.0 Responsibilities * Direct and oversee ...

GFT.

Wastewater Treatment Process Engineer

Mercer, PA · On-site

$80K - $180K/yr

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a ... Commitment to professional development, access to internal and external training programs, and ...

Kimberly-Clark

Sr. Mechanical Engineer

Warren, OH · On-site

$89K - $118K/yr

The Sr. Mechanical Engineer role will provide leadership and creativity in the design, development, optimization, problem solving, and operation of assigned assets & supporting processes in a manner ...

W3Global Inc.

Senior CNC Programmer

Middlefield, OH · On-site

$80K - $100K/yr

Senior CNC Programmer Onsite Schedule: 1st Shift, Monday-Friday (occasional Saturdays as needed ... Improve machining processes to enhance efficiency, reduce cycle times, and minimize waste * Support ...

Leidos

Senior Transmission Line Engineer

Youngstown, OH · On-site +1

Leidos is seeking a Senior Transmission Line Engineer who will work as members of a dynamic team ... Maintain strong technical proficiency in industry-standard software and Leidos design processes.

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Senior Process Development Engineer information

See Youngstown, OH salary details

$70.5K

$113.8K

$160.2K

How much do senior process development engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for senior process development engineer in Youngstown, OH is $113,832.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,700.00 and $126,400.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Youngstown, OH?

For Senior Process Development Engineer jobs in Youngstown, OH, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Youngstown, OH look for?

The top searched job categories for Senior Process Development Engineer jobs in Youngstown, OH are:

What cities near Youngstown, OH are hiring for Senior Process Development Engineer jobs?

Cities near Youngstown, OH with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you

Process Engineer

BOARDMAN MOLDED PRODUCTS INC

Youngstown, OH • On-site

Full-time

Re-posted 9 days ago

Job description

Description:

 The Injection Molding Process Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components. Will provide technical expertise in support of existing operations and new product development and new introduction projects. Process Eng. will establish and maintain manufacturing processes and procedures, including capacity planning, tooling acquisition, replacement plans, process development using scientific injection molding techniques, routings, cost reductions, and quality improvements within the organization 

Requirements:

Identify and implement improvements for molded parts and secondary operations

· Develop, document, and implement new and existing processes to enhance quality, productivity, and equipment efficiency

· Provide technical guidance and mentorship to process technicians, operators, and other molding personnel

· Program and integrate sit-axis robots for pat handling, de-gating, or in-mold assembly using customized end-of-arm tooling (EOAT)

· Work closely with Quality to ensure molded parts meet 2D drawing requirements

· Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF standards

· Participate in APQP, PPAP and FMEA activities to ensure successful product launches

· Help resolve part dimensional problems related to the injection molding process

· Provide technical training and support to production personnel

· Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization

· Manage tool & machine maintenance, repair(s), and modification schedules

· Other duties as assigned

REQUIRED QUALIFICATIONS:

· 10+ years of hands-on experience in injection molding process development

· Strong technical background in molding of Engineered resins - PP (Polypropylene, PMMA (Acrylic), and PC (Polycarbonate) resins

· In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles

· Knowledge of automation, robotics integration, and process control systems, proficiency with six-axis robots, EOAT design/programming, and vision inspection systems a plus

· Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements

· Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)

· Experience with insert molding, over molding, or multi-shot processes

· Proficiency with Moldflow or equivalent simulation software

· Six Sigma Green Belt or Lean Manufacturing certification

· Experience leading equipment commissioning and plant layout optimization projects

· Excellent communication skills

EDUCATION REQUIRED:

· Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field (or equivalent experience)