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Senior Process Development Engineer Jobs in Raleigh, NC

Our range of materials and processing technologies allow us to provide optimum solutions for ... The Extrusion Development Engineer is responsible for driving extrusion development projects ...

Our range of materials and processing technologies allow us to provide optimum solutions for ... The Extrusion Development Engineer is responsible for driving extrusion development projects ...

Process Engineer Pharmaceuticals I Duration: 7+ Months Location: Research Triangle Park, NC Only W2 ... Support process development and experimental studies, including process characterization and ...

Our range of materials and processing technologies allow us to provide optimum solutions for ... The Extrusion Development Engineer is responsible for driving extrusion development projects ...

Sr Wastewater Process Engineer 1

Cary, NC · Hybrid

$96K - $124K/yr

With flexible ways of working and meaningful development opportunities, you'll build a career you ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

Sr Wastewater Process Engineer 1

Cary, NC · On-site

$96K - $124K/yr

With flexible ways of working and meaningful development opportunities, you'll build a career you ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

Sr. R&D Engineer, New Products

Raleigh, NC · On-site

$101K - $139K/yr

Sr. R&D Engineer, New Products Department: Research & Development Employment Type: Full Time Location: US-North Carolina-Raleigh Description We are seeking a Sr. R&D Engineer, New Products to lead ...

Process Development & Qualification: Run engineering trials to determine optimal equipment recipes and operating windows. Own the parameter definition required to transition processes from ...

Develop and optimize raw materials, processes, and products to support business objectives ... Engineering * Minimum of 5 years of experience in R&D, product development, or a similar technical ...

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Senior Process Development Engineer information

See Raleigh, NC salary details

$67K

$108.3K

$152.4K

How much do senior process development engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for senior process development engineer in Raleigh, NC is $108,259.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,000.00 and $120,200.00 per year, depending on experience, location, and employer.

What does a Senior Process Development Engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a Senior Process Development Engineer, and why are they important?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What engineers make $500,000 a year?

Senior Process Development Engineers in specialized industries such as semiconductor manufacturing, aerospace, or pharmaceuticals can reach or exceed a $500,000 annual salary, especially with extensive experience, advanced skills, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, automation tools, and project management.

Can you make $250,000 as an engineer?

Senior Process Development Engineers in high-demand industries or with extensive experience and specialized skills can earn salaries approaching or exceeding $250,000 annually, especially with bonuses and stock options. However, such compensation levels are typically found in senior roles at large companies or in regions with high living costs, and may require advanced certifications and a strong track record of project success.

What are some common challenges a Senior Process Development Engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What engineers make $200,000 a year?

Senior Process Development Engineers in industries such as semiconductor, pharmaceutical, or aerospace often earn $200,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. Compensation can vary based on location, company size, and individual expertise, with some roles including bonuses and stock options.

What engineers make $300,000 a year?

Senior Process Development Engineers in industries like semiconductor manufacturing, aerospace, or pharmaceuticals can earn $300,000 or more annually, especially with extensive experience, specialized skills, and advanced certifications. High compensation often includes bonuses, stock options, or other incentives, particularly in competitive or high-demand sectors.
What are popular job titles related to Senior Process Development Engineer jobs in Raleigh, NC? For Senior Process Development Engineer jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Raleigh, NC look for? The top searched job categories for Senior Process Development Engineer jobs in Raleigh, NC are:

Sr IoT Software Development Engineer

Ellington Growth Partners

Raleigh, NC • On-site

$119K - $157K/yr

Full-time

Posted 6 hours ago


Job description

Company Description
The best of both worlds, as our clients is a stable, highly reputable global organization AND this division features a culture and close-knit innovative team that comes with a small energetic organization
Our client is a global leader in the field of innovative radio frequency engineering- providing End to End IoT products and solutions from Napkin Sketch thru Manufacturing with robust portfolio of embedded wireless components, innovative product design services and connectivity platforms. Serving Fortune 50 to Start-up's, our client simplifies wireless connectivity and accelerates time to market by leveraging its passionate, smart and diverse, global team. Presence in almost 20 countries and 50 facilities serving Enterprise IoT, Mobile Device, Telecom, Medical, Connected Car and Industrial industries.
Job Description
Opportunity:
IoT Embedded SW Development Engineer IV is a unique opportunity to be critical member of a project team, on the bleeding edge of diverse innovation as products and projects are the brainchild of some of the hottest companies, leading the IoT evolution.... many originating with a napkin sketch.
Projects may last 3-12 months and the Sr. SW Development Engineer IV will be charged with leading projects from idea thru manufacturing including regular customer interface, white-board brain storming, requirement development & definition, set strategy & scope, manage budget, schedule and deliverables. Then off to dig into another cool idea and bring another successful product to market.
o Embedded Software Engineer will be focused on Embedded Linux applications and responsible for embedded software development alongside diverse team of Electrical, Mechanical, Design, CAD and UI Engineers
o Leads software development projects utilizing formal process, through requirement development and analysis, architecture design and optimization, communication protocol development, high and low-level software development, code reviews, use of software standards, and testing
o Designs, implements, tests and debugs complex embedded systems software.
o Personally, meet with customers to gather project scope & capture requirements
o Works with sales team and customers to accurately scope and estimate project efforts and provide technical support
o Hungry, humble, passionate about solving interesting problems and talented.
o Someone who enjoys diversification of projects, interfacing with customers, innovation, collaboration and thrives thinking outside the 'box'- must be flexible and mature in their understanding.
o Communications is key; as is proactive risk management/mitigation.
Qualifications
Likely Background & Experience
o 8+ years of experience in Software Development
o Applied wireless technologies include; Cellular, Wi-Fi, Bluetooth, and proprietary solutions predominately in the 900MHz and 2.4GHz bands
o Embedded Linux experience is a highly preferred requirement
o Cross discipline development experience is an added desired attribute.
o Ability to lead projects with no direct supervision and deliver results against milestones and deliverables
o Rich knowledge on defining project scope, deliverables and team requirements
o Strong knowledge and experience with the C language. Preferred experience in C++ and/or assembly and scripting languages (Python, PERL, etc.)
o Rich knowledge of common peripherals and interface drivers (e.g., SPI, I2C, UART, USB)
o Working knowledge of the ARM architecture including a thorough understanding of interrupts and interrupt handling
o Must have experience with Linux on ARM and/or x86 and basic understanding of Linux scheduling algorithms.
o Must have experience developing Linux devices drivers and application development, cross-compiling toolchains for ARM and/or x86 and debugging system issues
o Experience and understanding of the 802.11 stack, BlueZ and Android in Linux
o Preferred experience with Linux based Cellular systems
o A working knowledge of embedded hardware (digital, analog, RF), ability to read and interpret schematics, debug common hardware issues, and generate power calculations.
o Bachelor's degree in Computer Science or related field preferred. Master's degree highly regarded.
The Best- "being able to work with a group of passionate, diverse team members from the beginning of a project to manufacturing- and never knowing what new, sexy idea will walk through the door that we get to develop"
The Challenge- Fast paced environment with 'all hands-on deck'. Communication and effective customer interface is extremely important among team members and there is an extensive amount of customer interface. Our best engineers and team members are purple-squirrels... people AND project oriented.
Additional Information
Ellington Growth Partners is a specialized "A" player search firm operating in several niche practice areas within the Telecom Industry. As industry specialists we are active members of our industry and have a deep 'market mastery' -including trends, technology, key players and are privy to unique industry insight. The Market Mastery approach supports Ellington Growth Partners commitment to provide industry leading Quality of Hire (QoH), honesty, confidentiality, professionalism and results- to every client and industry professional.
All resumes and information provided to Ellington Growth Partners, remains confidential and will never be presented to an organization without prior consent , qualifications aligned and communicated desire to pursue a specific opportunity.