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Senior Process Development Engineer Jobs in North Carolina

Senior Process & Systems Engineer

Hickory, NC · On-site

$93K - $120K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... an experienced Senior Process & System Engineer to lead the development, scale-up, and ...

Sr Process Engineer

Thomasville, NC

$89K - $115K/yr

The Sr Process Engineer is a high performing contributor that serves as a subject matter expert and ... Participate on product and new process development teams, making recommendations of manufacturing ...

Sr Process Engineer

Thomasville, NC · On-site

$89K - $115K/yr

The Sr Process Engineer is a high performing contributor that serves as a subject matter expert and ... Participate on product and new process development teams, making recommendations of manufacturing ...

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

Description Job Summary Responsible for leading and executing the development, sustainment, and ... process flow, fixture/tooling development, and generation of engineering and production ...

Senior Process Engineer

New Bern, NC

$95K - $123K/yr

Senior Process Engineer who will be the liaison between our Global Platforms Product Development ... Lead development of core assembly process competency determination and evaluation criteria. Support ...

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

Job Summary Responsible for leading and executing the development, sustainment, and validation of ... process flow, fixture/tooling development, and generation of engineering and production ...

Sr. Process Engineer

Conover, NC · On-site

$95K - $123K/yr

The Sr. Process Engineer will lead and oversee the coating and material manufacturing through ... Support new product development efforts at the plant, coordinating with Safety, NPD, operations ...

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

Job Type Full-time Description Job Summary Responsible for leading and executing the development ... process flow, fixture/tooling development, and generation of engineering and production ...

Sr. Process Engineer

Conover, NC · On-site

$95K - $123K/yr

The Sr. Process Engineer will lead and oversee the coating and material manufacturing through ... Support new product development efforts at the plant, coordinating with Safety, NPD, operations ...

The Engineer II - Senior R&D Engineer performs design engineering and technical leadership within ... Perform or lead feasibility assessments, process development, and time studies * Support ...

$102K - $140K/yr

The Engineer II - Senior R&D Engineer performs design engineering and technical leadership within ... Process Development & Manufacturing Support Develop pilot and production tooling, fixtures ...

Job Summary This position will perform Nonwoven Material Development & Sustaining activities ... Works independently with minimal level of guidance from more senior engineers and management

Senior Process Engineer

Durham, NC

$100K - $130K/yr

Company 8 Rivers is a Durham, NC firm focused on the invention, development, and commercialization ... Develop engineering packages including Basic Engineering Package (BEP) and Process Flow Diagrams ...

Senior Process Engineer

Asheboro, NC · On-site

$77K - $138K/yr

Position Summary The Senior Process Engineer plans, develops and conducts studies relating to ... Contribute to the development of innovative process improvements with ideas, concepts ...

Sr. Process Engineer

Gastonia, NC · On-site

$87K - $112K/yr

What You'll Do: As a Process Engineer you will directly impact our innovation of the Specialty ... Provide Development and Manufacturing Support for capital projects * Serve as the liaison between ...

Sr. Process Engineer

Charlotte, NC · On-site

$84K - $116K/yr

Trusted products that accelerate drug discovery, development, and delivery to save lives * Damage ... engineering/manufacturing with a track record of successfully solving process problems based on ...

Showing results 21-40

Senior Process Development Engineer information

See North Carolina salary details

$68.2K

$110.1K

$155K

How much do senior process development engineer jobs pay per year?

As of Sep 1, 2026, the average yearly pay for senior process development engineer in North Carolina is $110,070.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,500.00 and $122,200.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in North Carolina?

For Senior Process Development Engineer jobs in North Carolina, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in North Carolina look for?

The top searched job categories for Senior Process Development Engineer jobs in North Carolina are:

What cities in North Carolina are hiring for Senior Process Development Engineer jobs?

Cities in North Carolina with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in North Carolina as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $110,070 per year, or $52.9 per hour.

Senior Process & Systems Engineer

Hickory, NC • On-site


Corning

8.3

Company rating: 8.3 out of 10

Based on 129 frontline employees who took The Breakroom Quiz

66th of 545 rated manufacturers

People enjoy working here

Good employer

Recommended by students


$93K - $120K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 3 days ago


Job description

Requisition Number: 75405

The company built on breakthroughs. 
Join us.           
       

Corning is one of the world's leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what's possible. 

How do we do this? With our people. They break through limitations and expectations- not once in a career, but every day. They help move our company,and the world, forward. 

At Corning, there are endless possibilities for making an impact. You can help connect the unconnected, drive the future of automobiles, transform at-home entertainment, and ensure the delivery of lifesaving medicines. And so much more. 

Come break through with us. 

Corning's businesses are ever-evolving to best serve our customers, industries, and consumers. Today, we accelerate and transform life sciences, mobile consumer electronics, optical communications, display, automotive, and solar markets. We are changing the world with: 

  • Trusted products that accelerate drug discovery, development, and delivery to save lives
  • Damage-resistant cover glass to enhance the devices that keep us connected
  • Optical fiber, wireless technologies, and connectivity solutions to carry information and ideas at the speed of light
  • Precision glass for advanced displays to deliver richer experiences 
  • Auto glass and ceramics to drive cleaner, safer, and smarter transportation 
  • Solar polysilicon, wafers, and innovative photovoltaic modules, enabling low-cost solar energy solutions
Role Purpose

Corning is seeking an experienced Senior Process & System Engineer to lead the development, scale-up, and manufacturing readiness of complex production processes, owning the full technology transfer from R&D and pilot environments into full-scale manufacturing.

This is a high-visibility, cross-functional role supporting Corning's advanced manufacturing network, with impact beyond a single site. You'll partner directly with engineering, operations, and R&D leaders on critical manufacturing transformations, with direct senior leadership visibility. Relocation assistance is available for candidates outside the immediate area.

The role combines deep process engineering expertise with systems integration thinking, aligning process design, equipment qualification, controls, quality systems, and manufacturing operations to deliver scalable, repeatable, and validated processes.

Key Responsibilities
  • Lead end-to-end manufacturing process development, from process architecture definition through pilot builds, process validation (IQ/OQ/PQ), and full production ramp
  • Define process flow diagrams (PFDs), equipment requirements, controls interfaces, and quality checkpoints for complex manufacturing systems
  • Enabling process assessment and continuous improvement through process engineering fundamentals-driving capability enhancement and advancing toward manufacturing process excellence
  • Apply systems engineering principles to ensure alignment across process design, equipment capability, controls, and manufacturing operations
  • Lead technical risk identification and resolution using FMEA, root cause analysis, 8D, and Design of Experiments (DOE)
  • Drive New Product Introduction (NPI) and technology transfer, ensuring effective knowledge transfer and long-term process operability post-launch
  • Partner with process, mechanical, controls, quality, and manufacturing teams to build in Design for Manufacturability (DFM) and scalability from day one
  • Manage external equipment suppliers and system integrators to develop and qualify production-ready systems
  • Communicate complex technical concepts clearly to both technical teams and senior leadership, influencing cost- and quality-focused decisions
Required Experience & Qualifications
  • Bachelor's degree in Engineering (Mechanical, Chemical, Industrial, Materials, or related); Master's preferred, with advanced-degree candidates considered with fewer years of experience
  • 5+ years of applied engineering experience in process engineering, systems engineering, or advanced manufacturing
  • Proven experience leading manufacturing scale-up, technology transfer, or NPI from R&D/pilot stage through full production
  • Proficiency with Six Sigma, Lean Manufacturing, DOE, SPC, FMEA, and root cause analysis
  • Experience with process capability analysis (Cpk/Ppk) and statistical tools such as Minitab or JMP
  • Willingness to travel up to 50% in a project-based role supporting multiple Corning manufacturing sites, including travel for equipment builds, commissioning, and ramp-up; offers exposure to global, cutting-edge advanced manufacturing and automation solutions. Travel level varies by project phase and milestone
Preferred Capabilities
  • Experience with high-precision, automated, or high-throughput manufacturing processes
  • Familiarity with equipment qualification (IQ/OQ/PQ), control plans, APQP, and ISO 9001 / IATF 16949
  • Background in optical fiber, specialty glass, ceramics, semiconductor, defense/aerospace, or life sciences manufacturing
  • Experience with value stream mapping, continuous improvement, and production systems design
 This position does not support immigration sponsorship.

The range for this position is $97,286.00 - $133,768.00 assuming full time status. Starting pay for the successful applicant is dependent on a variety of job-related factors, including but not limited to geographic location, market demands, experience, training, and education. 

A job that shapes a life. 

Corning offers you the total package. 

Your well-being is our priority. Our compensation and benefits package supports your health and wellness, financial aspirations, and career from day one.

  • Company-wide bonuses and long-term incentives align with key business results and ensure you are rewarded when the company performs well. When Corning wins, we all win.
  • As part of our commitment to your financial well-being, we provide a 100% company-paid pension benefit with fixed contributions that grow throughout your career. Combined with matching contributions to your 401(k) savings plan, Corning's total contributions to your retirement accounts can reach between 7% and 12% of your pay, depending on your age and years of service.
  • Our health and well-being benefits include medical, dental, vision, paid parental leave, family building support, fitness, company-paid life insurance, disability, disease management programs, paid time off, and an Employee Assistance Program (EAP) to support you and your family.  
  • Getting paid for our work is important, but feeling appreciated and recognized for those contributions motivates us much more. That's why Corning offers a recognition program to celebrate successes and reward colleagues who make exceptional contributions. 

We prohibit discrimination on the basis of race, color, gender, age, religion, national origin, sexual orientation, gender identity or expression, disability, veteran status or any other legally protected status.

Corning is committed to providing equal employment opportunities and considers requests for reasonable accommodations in accordance with applicable laws. Individuals with disabilities or sincerely held religious beliefs may request reasonable accommodations to participate in the application or interview process, perform essential job functions, or access other benefits and privileges of employment. To submit a request for reasonable accommodation related to disability or religion, please contact us at accommodations@corning.com.


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