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Senior Manufacturing Process Engineer Jobs in Kentucky

GE Appliances

Senior Manufacturing Engineer

Louisville, KY

$87K - $119K/yr

Provide support, direction and training to AMEs, Process Improvement Engineers, maintenance ... Manufacturing, or related field) 5+ years of technical trouble-shooting experience in high-volume ...

Actalent

Process Engineer

Danville, KY

$33.65 - $38/hr

Process Engineer This role focuses on leading process engineering activities within the coating application area of a manufacturing facility. The process engineer works hands-on on the production ...

The Chemours Company

Process Engineer

Louisville, KY · On-site

The Process Engineer is a member of a Manufacturing Technology team that includes chemical, mechanical and electrical engineers. Louisville Works includes areas that are designated as high hazard ...

Monument Chemical

Process Engineer

Brandenburg, KY · On-site

Provide technical assistance for the safe and efficient operation of the manufacturing processes ... Process Engineering and Continuous Improvement* Continuous revisions of processes including focused ...

Altria Group, Inc.

Process Engineer

Hopkinsville, KY · On-site

$91K - $132K/yr

Are you ready to make an impact on manufacturing performance ? If so, then we have an oppotunity for you! We are currently looking for a Process Engineer to join our Egineering department with US ...

The Chemours Company

Process Engineer

Louisville, KY · On-site

The Process Engineer is a member of a Manufacturing Technology team that includes chemical, mechanical and electrical engineers. Louisville Works includes areas that are designated as high hazard ...

Monument Chemical

Process Engineer

Brandenburg, KY · On-site

Provide technical assistance for the safe and efficient operation of the manufacturing processes ... Process Engineering and Continuous Improvement* Continuous revisions of processes including focused ...

Avantor Inc.

Process Engineer

Paris, KY · On-site

Avantor is looking for a Process Engineer to contribute to the development and refinement of new manufacturing processes, methods or operational plans, and the optimization and efficiency of ...

AMRESCO

Process Engineer

Paris, KY · On-site

Avantor is looking for a Process Engineer to contribute to the development and refinement of new manufacturing processes, methods or operational plans, and the optimization and efficiency of ...

Piramal Pharma Limited

Process Engineer

Lexington, KY · On-site

We also offer specialized services like development and manufacture of Highly Potent APIs and ... For more details, please visit : www.piramalpharmasolutions.com Job Title Process Engineer II The ...

Piramal Pharma Limited

Process Engineer

Lexington, KY · On-site

We also offer specialized services like development and manufacture of Highly Potent APIs and ... For more details, please visit : www.piramalpharmasolutions.com Job Title Process Engineer II The ...

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All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Kentucky

Senior Manufacturing Process Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for senior manufacturing process engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Kentucky? For Senior Manufacturing Process Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Kentucky look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Kentucky are:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Kentucky as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $105,193 per year, or $50.6 per hour.

Senior Process Engineer

Razorjack Recruiting/RG Resources

Henderson, KY

$93K - $121K/yr

Full-time

Posted 9 days ago

Job description

We are seeking a Senior Process Engineer to play a critical role in advancing our manufacturing operations through process optimization, automation, and capital project leadership.  This position is ideal for a hands-on engineer who thrives in a fast-paced environment and enjoys driving meaningful improvements in safety, efficiency, and reliability.
In this role, you will lead key initiatives that directly impact production performance and long-term operational success.  You’ll partner closely with cross-functional teams and have the opportunity to influence both day-to-day operations and future-state capabilities.
What You’ll Do
Process Improvement & Optimization
  • Lead process design, scale-up, and continuous improvement initiatives
  • Optimize production for yield, throughput, quality, and cost efficiency
  • Troubleshoot complex process and equipment challenges
  • Ensure compliance with safety, environmental, and regulatory standards
Automation & Controls
  • Design and enhance automated process control systems
  • Work with PLC platforms (Allen-Bradley, Siemens, or similar)
  • Support and improve SCADA and real-time monitoring systems
  • Collaborate on automation upgrades and Industry 4.0 initiatives
Capital Projects
  • Lead capital projects from concept through commissioning
  • Develop equipment specifications and support vendor selection
  • Oversee installation, startup, and validation activities
  • Manage contractors and ensure projects are delivered safely, on time, and within budget
Financial & Strategic Impact
  • Develop capital justifications including ROI and payback analysis
  • Manage CAPEX budgets and track project performance
  • Provide clear reporting and ensure responsible investment decisions
Leadership & Collaboration
  • Partner with Operations, Maintenance, EHS, and IT teams
  • Mentor junior engineers and technical staff
  • Drive continuous improvement across processes and systems
What You Bring
Education & Experience
  • Bachelor’s degree in Chemical, Mechanical, or Electrical Engineering
  • 7+ years of experience in a manufacturing or chemical environment
  • Proven experience leading capital projects
  • Hands-on experience with PLCs, automation, and process control systems
Technical Strengths
  • Strong understanding of process control and instrumentation
  • Experience with industrial automation, SCADA, and HMI systems
  • Familiarity with industrial networks (EtherNet/IP, Modbus, Profibus)
  • Ability to read and interpret electrical schematics
Nice to Have
  • Experience in specialty chemicals, polymers, or batch processing
  • Exposure to ERP systems (e.g., D365)
  • Lean, Six Sigma, or continuous improvement certification
  • PE license
Why This Role Matters
This is a high-impact position that plays a key role in shaping the future of our operations. You will have direct influence on safety, productivity, and capital investments, while helping build scalable systems that support continued growth
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About Razorjack Recruiting

Sourced by ZipRecruiter

We have purposely remained exclusive to a small group of companies and the industries that they serve. We have almost no limitation as to the organizations from which we can recruit – a very exciting prospect. We have a large number of contacts in multiple industries and disciplines and we are uniquely positioned to have individuals pre-identified for strategic positions. This creates enormous advantages. Speed of search is the critical component. We’ve spent a great deal of time studying our search process and re-engineered every aspect of every stage. Time is critical and we optimize each step. We are now completing searches within 2 to 3 weeks consistently, where it used to take 4 to 8. The process requires joint commitment and collaboration to work within this timeframe and there can be unforeseen obstacles that cause delay. It is an aggressive approach that, even if delayed, reduces the search time by weeks. Our search assignments cover the full spectrum of leadership positions and major disciplines.

Industry

Recruiting and staffing services

Company size

11 - 50 Employees

Headquarters location

Atchison, KS, US

Year founded

2000

Social media

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