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Senior Cold Forming Engineer Jobs (NOW HIRING)

Nucor

Tooling Engineer

Saint Joe, IN · On-site

Basic knowledge of nut/bolt cold forming principles * Experience in tool design, mechanical design, or a related manufacturing engineering role * Hands-on experience with tooling, dies, fixtures, or ...

New

MacLean-Fogg

Production Supervisor

Saegertown, PA

... the cold forming department, ensuring that production goals are met efficiently and safely. This ... Read and interpret complex blueprints and engineering specifications accurately * Collaborate with ...

Inteldot

Sr Automation Engineer

New Albany, OH · On-site

$99K - $131K/yr

Position Summary The Sr. Cold room Automation Engineer (CW) will play a critical role leading the design, construction, commissioning, Startup, qualification, validation, training and operation of ...

Inteldot

Sr Automation Engineer

New Albany, OH · On-site

$99K - $131K/yr

Position Summary The Sr. Cold room Automation Engineer (CW) will play a critical role leading the design, construction, commissioning, Startup, qualification, validation, training and operation of ...

MacLean-Fogg

Production Supervisor

Saegertown, PA

Must have no less than 6 years experience in cold forming * Must be willing to work off-shifts and ... engineered solutions for industries that shape the future. With the recent addition of Mallard ...

MacLean-Fogg

Production Supervisor

Saegertown, PA

Must have no less than 6 years experience in cold forming * Must be willing to work off-shifts and ... engineered solutions for industries that shape the future. With the recent addition of Mallard ...

Inteldot

Sr Automation Engineer

New Albany, OH

$99K - $131K/yr

Position Summary The Sr. Cold room Automation Engineer (CW) will play a critical role leading the design, construction, commissioning, Startup, qualification, validation, training and operation of ...

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All JobsSenior Cold Forming Engineer Jobs

Senior Cold Forming Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior cold forming engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Cold Forming Engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges Senior Cold Forming Engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a Senior Cold Forming Engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of June 2026, with employment types broken down into 97% Full Time, 1% Part Time, and 2% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.
2nd Shift Cold Forming Machine Operator

2nd Shift Cold Forming Machine Operator

Seaway Bolt & Specials Corp.

Columbia Station, OH

$15.75 - $19.25/hr

Other

Posted 8 days ago

Job description

2nd Shift Cold Forming Machine Operator
Under direct supervision, the employee is trained in the procedures and techniques of heading: the terminology, machines, general machine maintenance, preventive maintenance, calibration, and job setup. The employee possesses the ability to closely observe, listen and follow instructions of the Heading Supervisor and senior heading operators while learning the methods, techniques, and technical aspects of heading. After this initial training is complete the employee will understand how dies are assembled, housekeeping, secondary equipment, use of the payoff, steel identification, tooling location, machine controls and the employee will possess a forklift license. Heading operators have the authority to stop production if a quality problem is found.
  • Becomes familiar with all guarding and safety features to safely operate the machine. Notifies experienced operator or maintenance of any problems.
  • Contacts experienced operator when assistance is needed. Knows when to seek assistance and who to contact.
  • Is familiar with and performs minor daily maintenance (checks oil levels).
  • Is familiar with operator’s manual; knows the machine’s parts and terminology relative to machine tooling and adjustments in the die area.
  • Is familiar with out-of-control conditions and responses.
  • Becomes familiar with the proper use and maintenance of gages.
  • Able to read part drawings to complete process checks properly.
  • Operates machine and maintains quality after setup by others, including stopping the machine when questions arise.
  • Is familiar with where and how perishable tools are stored and can identify the different perishable tools needed for different jobs and knows how tool usage sheets are used.
  • Knows when to change minor perishable tooling and utilizes usage sheets.
  • Is familiar with the payoff and related equipment.
  • Has basic knowledge of how dies and punches are installed into the machine.
  • Understands the wire line relative to cutter, quill, dies and transfer.
  • Able to identify potential problems by reviewing progressions.
  • Trained and can make all changes relative to wire size on payoff, auxiliary feed box and feed box.

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