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Thermoforming Tooling Design Engineer Jobs (NOW HIRING)

Design and develop thermoforming tooling systems, including molds, dies, trim tools, and fixtures. * Create detailed 3D models and engineering drawings using SolidEdge. * Lead tooling projects from ...

Design and develop thermoforming tooling systems, including molds, dies, trim tools, and fixtures. * Create detailed 3D models and engineering drawings using SolidEdge. * Lead tooling projects from ...

Tooling Design Engineer - Hi-Speed Cable Assembly Location: Nashua, NH POSITION SUMMARY: We are seeking a highly motivated and skilled Tooling Design Engineer to join our growing team in Nashua. This ...

Position Summary Growscape is seeking an experienced Tooling Engineering Manager to lead the design, development, maintenance, and performance of injection molding and thermoforming tooling used in ...

Position Summary Growscape is seeking an experienced Tooling Engineering Manager to lead the design, development, maintenance, and performance of injection molding and thermoforming tooling used in ...

Tooling Design Engineer

Jamestown, NY ยท On-site

$50 - $100/hr

Ashville, NY Tooling Design Engineer 50k to 100k annually BOE, DIRECT HIRE opportunity, not temp job. * Tooling, fixture and process design per customer requirements. * Development, debugging and ...

Design Engineer

Minneapolis, MN ยท On-site

$70K - $77K/yr

Work on innovative thermoforming packaging and tooling designs * Collaborate with customers and ... Bachelor's degree in Mechanical Engineering or related field with 3+ years of design experience or ...

Work on innovative thermoforming packaging and tooling designs * Collaborate with customers and ... Bachelor's degree in Mechanical Engineering or related field with 3+ years of design experience or ...

Design Engineer

Plymouth, MN ยท On-site

$70K - $77K/yr

Work on innovative thermoforming packaging and tooling designs * Collaborate with customers and ... Bachelor's degree in Mechanical Engineering or related field with 3+ years of design experience or ...

Tooling Design Engineer

Jamestown, NY ยท On-site

$50 - $100/hr

Ashville, NY Tooling Design Engineer 50k to 100k annually BOE, DIRECT HIRE opportunity, not temp job. * Tooling, fixture and process design per customer requirements. * Development, debugging and ...

3101 Tooling Products - Engr Tooling Design Position Summary: An engineer in Work Holding Engineering (WHE) Group at The Gleason Works will design the components and assemblies necessary to hold all ...

3101 Tooling Products - Engr Tooling Design Position Summary: An engineer in Work Holding Engineering (WHE) Group at The Gleason Works will design the components and assemblies necessary to hold all ...

Tooling Design Engineer

Portland, OR ยท On-site

$90K - $104K/yr

As a Tooling Design Engineer, you will focus on designing a broad range of tooling including progressive dies, fixtures, gauges, and supporting components. By applying engineering fundamentals to ...

As a Tooling Design Engineer, you will focus on designing a broad range of tooling including progressive dies, fixtures, gauges, and supporting components. By applying engineering fundamentals to ...

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Thermoforming Tooling Design Engineer information

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$53.5K

$90.4K

$133.5K

How much do thermoforming tooling design engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for thermoforming tooling design engineer in the United States is $90,449.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Thermoforming Tooling Design Engineer, and why are they important?

To thrive as a Thermoforming Tooling Design Engineer, you need a strong background in mechanical engineering, CAD design, and materials science, typically supported by a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), CAM systems, and possibly experience with FEA analysis tools is crucial. Attention to detail, problem-solving abilities, and effective communication are important soft skills for collaborating with manufacturing teams and clients. These skills ensure the creation of high-quality, efficient tooling solutions that meet production requirements and client specifications.

What does a Thermoforming Tooling Design Engineer do?

A Thermoforming Tooling Design Engineer specializes in designing and developing molds and tools used in the thermoforming manufacturing process. This process involves heating plastic sheets and forming them into specific shapes using molds and vacuum or pressure. The engineer works closely with product designers and manufacturing teams to ensure the tooling meets precise specifications for quality and efficiency. Their responsibilities often include CAD modeling, material selection, prototyping, and troubleshooting issues during production runs.

What are some common challenges faced by Thermoforming Tooling Design Engineers during the design and development process?

Thermoforming Tooling Design Engineers often encounter challenges such as ensuring precise mold tolerances to achieve high-quality parts, optimizing tool designs for efficient material usage, and addressing issues related to material shrinkage or warping. They must also collaborate closely with manufacturing teams to incorporate feedback and make design adjustments that enhance production efficiency. Balancing cost constraints with the need for durability and performance in tooling materials is another frequent consideration in this role.

What is the difference between Thermoforming Tooling Design Engineer vs Plastic Mold Designer?

AspectThermoforming Tooling Design EngineerPlastic Mold Designer
CredentialsEngineering degree, CAD proficiency, industry certificationsEngineering or technical degree, CAD skills, industry certifications
Work EnvironmentManufacturing plants, design offices, prototyping labsTool shops, manufacturing facilities, design studios
Industry UsagePlastic packaging, food containers, medical devicesInjection molding, blow molding, plastic component manufacturing

Both roles involve designing plastic components, but Thermoforming Tooling Design Engineers focus on creating molds for thermoforming processes, while Plastic Mold Designers develop molds for injection or blow molding. The roles share similar credentials and work environments but differ in the manufacturing techniques they support.

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Thermoforming Tool Design Engineer

Sinclair and Rush Inc.

Arnold, MO โ€ข On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 25 days ago

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Job description

Thermoforming Tool Design Engineer

Location: Arnold, MO

Sinclair & Rush is a global manufacturer of plastic, rubber, and foam products, serving a wide range of industries. We are looking for a hands-on Thermoforming Tool Design Engineer to support our growing operations. This role works closely with production, engineering, and machining teams to design and develop tooling that supports efficient, high-quality manufacturing.

Key Responsibilities

  • Design thermoforming molds, trim tools, fixtures, and related components using 3D CAD software
  • Create and maintain detailed 2D drawings and dimensional layouts in accordance with company standards
  • Develop CNC machining programs (CAM) to support tool fabrication
  • Select appropriate tooling materials, components, and machining methods based on application and performance needs
  • Collaborate with production teams to troubleshoot tooling issues and implement design improvements
  • Support new product development and tooling launches from concept through production
  • Perform tooling cost analysis and provide estimates for new and revised tools
  • Assist in scheduling machining and tooling resources to meet production timelines
  • Establish and support production procedures, tooling standards, and quality expectations
  • Participate in quality assessments and continuous improvement initiatives related to tooling performance
  • Maintain accurate data within company systems, including BOMs, routings, items, and project records

Qualifications

  • Bachelor's degree in Mechanical Engineering or related field, or equivalent hands-on experience
  • Experience in tooling design, preferably within thermoforming or plastics manufacturing
  • Proficiency in CAD software (SolidWorks or similar) and CAM programming (Mastercam preferred)
  • Strong understanding of tooling materials, machining processes, and manufacturing methods
  • Ability to read and interpret technical drawings and specifications
  • Experience working within ERP or company database systems (BOMs, routings, projects)
  • Experience with thermoforming and CNC machining processes
  • Strong problem-solving skills and attention to detail
  • Ability to manage multiple projects and priorities in a fast-paced environment

What We're Looking For

  • Someone who enjoys working closely with production and solving real-world manufacturing challenges
  • A practical, solutions-focused mindset with the ability to balance design and manufacturability
  • Strong communication and collaboration across departments

What We Offer

  • Competitive pay based on experience
  • Comprehensive benefits package including medical, dental, and vision
  • 401(k) with company match
  • Paid time off and holidays
  • Opportunity to work in a collaborative, hands-on manufacturing environment