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Thermoforming Tooling Design Engineer Jobs (NOW HIRING)

Wieland

Tooling & Design Engineer

Montpelier, OH · On-site

The Tooling & Design Engineer will be responsible to meet Forgeworks' customers demand by developing products and designing tooling necessary to produce all Forgeworks products. Support the ...

Wieland

Tooling & Design Engineer

Montpelier, OH · On-site

The Tooling & Design Engineer will be responsible to meet Forgeworks' customers demand by developing products and designing tooling necessary to produce all Forgeworks products. Support the ...

Amphenol TCS

Tooling Design Engineer

Nashua, NH · On-site

Tooling Design Engineer - Hi-Speed Cable Assembly Location: Nashua, NH POSITION SUMMARY: We are seeking a highly motivated and skilled Tooling Design Engineer to join our growing team in Nashua. This ...

Amphenol TCS

Tooling Design Engineer

Nashua, NH · On-site

Tooling Design Engineer -Hi-Speed Cable Assembly Location: Nashua, NH POSITION SUMMARY: We are seeking a highly motivated and skilled Tooling Design Engineer to join our growing team in Nashua. This ...

Growscape

Tooling Engineering Manager

Middlefield, OH · On-site

Position Summary Growscape is seeking an experienced Tooling Engineering Manager to lead the design, development, maintenance, and performance of injection molding and thermoforming tooling used in ...

QuickStaff

Tooling Design Engineer

Jamestown, NY · On-site

$50 - $100/hr

Ashville, NY Tooling Design Engineer 50k to 100k annually BOE, DIRECT HIRE opportunity, not temp job. * Tooling, fixture and process design per customer requirements. * Development, debugging and ...

SIG Sauer

Tooling Design Engineer II

Tualatin, OR · On-site

Tooling Design Engineer II SIG SAUER, Inc . is a leading provider and manufacturer of firearms, electro-optics, ammunition, airguns, suppressors, remote controlled weapons stations, and training. For ...

SigSauer

Tooling Design Engineer II

Tualatin, OR

Tooling Design Engineer II SIG SAUER, Inc . is a leading provider and manufacturer of firearms, electro-optics, ammunition, airguns, suppressors, remote controlled weapons stations, and training. For ...

ST Engineering

Tooling Design Engineer

Baltimore, MD · On-site

$88K - $127K/yr

Who YOU are and what YOU can become Tooling Design Engineers are the bridge between the design team and the production floor. In this role you will work with project focused manufacturing engineers ...

Amcor

Tooling Design Engineer

Erie, PA · On-site

... engineering environment. * Proficiency in CAD software such as SolidWorks, Creo, Siemens NX, AutoCAD, or equivalent. * Strong understanding of mold construction, tooling materials, cooling systems ...

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Thermoforming Tooling Design Engineer information

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$53.5K

$90.4K

$133.5K

How much do thermoforming tooling design engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for thermoforming tooling design engineer in the United States is $90,449.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a thermoforming tooling design engineer do?

A Thermoforming Tooling Design Engineer specializes in designing and developing molds and tools used in the thermoforming manufacturing process. This process involves heating plastic sheets and forming them into specific shapes using molds and vacuum or pressure. The engineer works closely with product designers and manufacturing teams to ensure the tooling meets precise specifications for quality and efficiency. Their responsibilities often include CAD modeling, material selection, prototyping, and troubleshooting issues during production runs.

What are the key skills and qualifications needed to thrive as a thermoforming tooling design engineer?

To thrive as a Thermoforming Tooling Design Engineer, you need a strong background in mechanical engineering, CAD design, and materials science, typically supported by a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), CAM systems, and possibly experience with FEA analysis tools is crucial. Attention to detail, problem-solving abilities, and effective communication are important soft skills for collaborating with manufacturing teams and clients. These skills ensure the creation of high-quality, efficient tooling solutions that meet production requirements and client specifications.

What are some common challenges faced by thermoforming tooling design engineers during the design and development process?

Thermoforming Tooling Design Engineers often encounter challenges such as ensuring precise mold tolerances to achieve high-quality parts, optimizing tool designs for efficient material usage, and addressing issues related to material shrinkage or warping. They must also collaborate closely with manufacturing teams to incorporate feedback and make design adjustments that enhance production efficiency. Balancing cost constraints with the need for durability and performance in tooling materials is another frequent consideration in this role.

What is the difference between Thermoforming Tooling Design Engineer vs Plastic Mold Designer?

AspectThermoforming Tooling Design EngineerPlastic Mold Designer
CredentialsEngineering degree, CAD proficiency, industry certificationsEngineering or technical degree, CAD skills, industry certifications
Work EnvironmentManufacturing plants, design offices, prototyping labsTool shops, manufacturing facilities, design studios
Industry UsagePlastic packaging, food containers, medical devicesInjection molding, blow molding, plastic component manufacturing

Both roles involve designing plastic components, but Thermoforming Tooling Design Engineers focus on creating molds for thermoforming processes, while Plastic Mold Designers develop molds for injection or blow molding. The roles share similar credentials and work environments but differ in the manufacturing techniques they support.

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States with the most job openings for Thermoforming Tooling Design Engineer jobs include:

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For Thermoforming Tooling Design Engineer jobs, the most frequently searched job titles are:

Thermoforming Tooling Design Engineer jobs near you
Infographic showing various Thermoforming Tooling Design Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $90,449 per year, or $43.5 per hour.

Tooling Design Engineer

Addison, IL • On-site

Hughes Recruiting & Consulting
See more jobs at Hughes Recruiting & Consultingexternal

$110K - $140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago

Job description

Tooling Design Engineer: Addison, IL
Our client is seeking an experienced Tooling Design Engineer to play a key role in the development and successful launch of new products within a precision metal manufacturing environment. This position owns tooling projects from initial concept through production, developing forming progressions, designing and modeling tooling, and supporting tooling manufacture, debug, and optimization. Working closely with manufacturing engineering, operations, toolmakers, and external vendors, the Tooling Design Engineer will help solve complex forming challenges, improve tooling performance, and ensure new products transition successfully into production. 

Key Responsibilities:
  • Develop forming progressions and tooling strategies based on blueprints, specifications, and product requirements
  • Model tooling and create detailed component drawings using SolidWorks or similar CAD software
  • Design and revise tooling throughout development, debugging, and production
  • Partner with internal toolmakers and external tooling vendors to ensure tooling is manufactured to specifications
  • Oversee and support tooling debug and manufacturing startup activities
  • Collaborate with manufacturing engineering and operations to troubleshoot tooling and maximize production success
  • Support new product quoting by evaluating tooling feasibility and identifying key cost drivers
  • Manage multiple tooling projects at various stages while maintaining project timelines and deadlines
Skills & Experience:
  • Education: Bachelor’s degree in Engineering, strongly preferred
  • Experience: 5+ years of product engineering experience within a metal component manufacturing environment, strongly preferred
  • Industry: Fastener manufacturing, strongly preferred
  • Knowledge: GD&T & toolmaking equipment: EDM machines, lathes, & grinders, required
  • Software: SolidWorks or similar, required
What We Offer: 
  • Medical, Dental, & Vision Insurance – Day one!
  • Life Insurance
  • Short- and Long-Term Disability
  • HSA & FSA
  • 401(k) w/ company match
  • PTO         
Please Note:
This role does not offer visa sponsorship or relocation assistance. Applicants must be authorized to work in the United States without the need for current or future sponsorship.

Pay: $110,000 - $140,000/year

Type: Full-time, 1st Shift, On-site

Schedule: Monday – Friday 8:00 a.m. – 5:00 p.m.   

Apply today to take the next step in your tooling engineering career.

Hughes Recruiting & Consulting is a full-service human resources agency headquartered in Freeport, IL, and has 11 locations across Illinois, Wisconsin, and Minnesota. We are a growing company that embodies professionalism, pursues excellence, embraces challenges, and has fun! We find valuable placements for employees looking for work and employers looking for staff. Put us to work, finding you work. Visit us online to complete an application today.