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Thermoforming Tooling Design Engineer Jobs (NOW HIRING)

Amcor

Tooling Design Engineer

Erie, PA

... engineering environment. * Proficiency in CAD software such as SolidWorks, Creo, Siemens NX, AutoCAD, or equivalent. * Strong understanding of mold construction, tooling materials, cooling systems ...

Gleason Corporation

Hold design reviews with Senior and Lead engineers as well as manufacturing personnel to finalize designs * Process changes to existing tooling to meet manufacturing and customer's changing needs

New

gleason

Tooling Design Engineer

Gleason, TN

Hold design reviews with Senior and Lead engineers as well as manufacturing personnel to finalize designs * Process changes to existing tooling to meet manufacturing and customer's changing needs

Amcor plc

Tooling Design Engineer

Erie, PA · On-site

... engineering environment. * Proficiency in CAD software such as SolidWorks, Creo, Siemens NX, AutoCAD, or equivalent. * Strong understanding of mold construction, tooling materials, cooling systems ...

Oregon Tool

Tooling Design Engineer

Portland, OR · On-site

$90K - $104K/yr

As a Tooling Design Engineer, you will focus on designing a broad range of tooling including progressive dies, fixtures, gauges, and supporting components. By applying engineering fundamentals to ...

gleason

Tooling Design Engineer

Gleason, TN · On-site

Hold design reviews with Senior and Lead engineers as well as manufacturing personnel to finalize designs * Process changes to existing tooling to meet manufacturing and customer's changing needs

TRUMPF

Tooling Design Engineer

Farmington, CT · On-site

Design and engineer punch and die tooling for sheet metal punching and forming applications, balancing customer specifications with manufacturing feasibility * Develop and program EDM (electrical ...

STENA

Tooling Design Engineer

Baltimore, MD

$88K - $127K/yr

Who YOU are and what YOU can become Tooling Design Engineers are the bridge between the design team and the production floor. In this role you will work with project focused manufacturing engineers ...

Oregon Tool

Tooling Design Engineer

Portland, OR · On-site

$90K - $104K/yr

As a Tooling Design Engineer, you will focus on designing a broad range of tooling including progressive dies, fixtures, gauges, and supporting components. By applying engineering fundamentals to ...

Oregon Tool

Tooling Design Engineer

Portland, OR · On-site

$90K - $104K/yr

As a Tooling Design Engineer, you will focus on designing a broad range of tooling including progressive dies, fixtures, gauges, and supporting components. By applying engineering fundamentals to ...

Gleason

Tooling Design Engineer

Rochester, NY · On-site

$70K - $95K/yr

Senior Engineer: * Design more complex or non-standard tooling and the research and testing that entails * Become an expert in a particular piece of tooling or process including but not limited to:

TRUMPF Group

Tooling Design Engineer

Farmington, CT · On-site

Design and engineer punch and die tooling for sheet metal punching and forming applications, balancing customer specifications with manufacturing feasibility * Develop and program EDM (electrical ...

MW Industries

Tooling Design Engineer

Addison, IL · On-site

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

Actalent

Tooling Design Engineer

Dallas, TX · On-site

$80K - $100K/yr

We are looking to hire a Tooling Design Engineer immediately to work for a leading manufacturer of custom build control and power industrial equipment. The candidate will support production ...

Linn Products Inc

Tooling Design Engineer

Charlotte, MI · On-site

... , PDM software, ordering of purchased components, communication and follow-up with vendors, etc.). * Works jointly, and effectively, with the tooling, maintenance, controls, engineering, and any ...

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Thermoforming Tooling Design Engineer information

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$53.5K

$90.4K

$133.5K

How much do thermoforming tooling design engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for thermoforming tooling design engineer in the United States is $90,449.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a thermoforming tooling design engineer do?

A Thermoforming Tooling Design Engineer specializes in designing and developing molds and tools used in the thermoforming manufacturing process. This process involves heating plastic sheets and forming them into specific shapes using molds and vacuum or pressure. The engineer works closely with product designers and manufacturing teams to ensure the tooling meets precise specifications for quality and efficiency. Their responsibilities often include CAD modeling, material selection, prototyping, and troubleshooting issues during production runs.

What are the key skills and qualifications needed to thrive as a thermoforming tooling design engineer?

To thrive as a Thermoforming Tooling Design Engineer, you need a strong background in mechanical engineering, CAD design, and materials science, typically supported by a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), CAM systems, and possibly experience with FEA analysis tools is crucial. Attention to detail, problem-solving abilities, and effective communication are important soft skills for collaborating with manufacturing teams and clients. These skills ensure the creation of high-quality, efficient tooling solutions that meet production requirements and client specifications.

What are some common challenges faced by thermoforming tooling design engineers during the design and development process?

Thermoforming Tooling Design Engineers often encounter challenges such as ensuring precise mold tolerances to achieve high-quality parts, optimizing tool designs for efficient material usage, and addressing issues related to material shrinkage or warping. They must also collaborate closely with manufacturing teams to incorporate feedback and make design adjustments that enhance production efficiency. Balancing cost constraints with the need for durability and performance in tooling materials is another frequent consideration in this role.

What is the difference between Thermoforming Tooling Design Engineer vs Plastic Mold Designer?

AspectThermoforming Tooling Design EngineerPlastic Mold Designer
CredentialsEngineering degree, CAD proficiency, industry certificationsEngineering or technical degree, CAD skills, industry certifications
Work EnvironmentManufacturing plants, design offices, prototyping labsTool shops, manufacturing facilities, design studios
Industry UsagePlastic packaging, food containers, medical devicesInjection molding, blow molding, plastic component manufacturing

Both roles involve designing plastic components, but Thermoforming Tooling Design Engineers focus on creating molds for thermoforming processes, while Plastic Mold Designers develop molds for injection or blow molding. The roles share similar credentials and work environments but differ in the manufacturing techniques they support.

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States with the most job openings for Thermoforming Tooling Design Engineer jobs include:

What are popular job titles related to Thermoforming Tooling Design Engineer jobs?

For Thermoforming Tooling Design Engineer jobs, the most frequently searched job titles are:

Thermoforming Tooling Design Engineer jobs near you
Infographic showing various Thermoforming Tooling Design Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $90,449 per year, or $43.5 per hour.

Tyler Union- Tooling Design Engineer

Anniston, AL • On-site

McWane, Inc.
Utilities • 1 - 5K employees
Learn more about McWane, Inc.external

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 15 days ago

Job description

Company Description
Tyler Union, a division of McWane, Inc., is the nation's leading manufacturer of Ductile Iron Waterworks Fittings and Appurtenances has an immediate opening for a Tooling Design Engineer.
The Tooling Design Engineer is responsible for design, development, and optimization of foundry tooling (patterns, core boxes and material handling devices) used in the manufacture of ductile iron waterworks products. This position provides technical guidance for tooling design, gating development, casting process optimization, and tooling-related capital projects. Designs will consider all stages of the production process from the manufacturing of the tooling itself to the coating of the parts. The Tooling Design Engineer collaborates closely with Product Engineering, Operations, Foundry, Quality, Pattern Shop, Maintenance, and external tooling suppliers to ensure safe, cost-effective, and high-quality production of castings.
This role ensures safe operations, consistent product quality, efficient workflow, and alignment with company standards and The McWane Way principles.
This is a salaried position, with bonus potential, and an excellent benefits package with health, life, dental, and vision insurance, short-term and long-term disability, vacation, holiday pay and 401(k).
Take a tour of Tyler Union here.
All candidates offered employment must submit to a drug screen, physical, and background check.
Job Description
General Duties and Responsibilities
  • Promote and uphold The McWane Way principles, values, and behaviors.
  • Adhere to safety protocols outline each facility's Safety Management Program.
  • Assist managers and supervisors in maintaining a safe and healthy work environment.
  • Wear appropriate personal protective equipment (PPE).
  • Follow ergonomic and safe lifting techniques.
  • Perform daily equipment inspections and report any issues.

Job Specific Duties and Responsibilities (Other duties may be assigned.)
  • Operational
    • Review and validate product specifications to engineer comprehensive 3D models for manufacturing tooling (patterns and core boxes) and specialized material handling systems that align with product and safety guidelines.
    • Design and engineer foundry tooling for both horizontally and vertically parted molding machines, including the development of Hot or Cold box core systems for Laempe or Shell Core Machines.
    • Run Solidification/Flow analysis Simulation (Novacast or Magmasoft) to optimize gating and risering to insure high casting quality while maintaining the best possible yields.
    • Lead Sand Core Making Simulations (Airflow, Compaction, Venting) working with external partners.
    • Coordinate with department heads to schedule sample runs, track samples through to completion, and make corrective actions as needed.
    • Requisition and coordination of all tooling builds, to include procurement of tooling quotes from approved vendors.
    • Maintain a Request for Quotations log of all competitive quotes.
    • Where required, initiate Authorizations for Equipment and Purchase Requests for approvals.
    • Review/Approve final tooling inspection reports.
    • Manage all aspects of tooling revisions.
    • Update revisions as needed.
    • Log Engineering Change Notice files.
    • Distribute to all effected departments.
    • Coordinate with corporate engineering support for related projects and services.
    • Perform other duties as assigned by Product Engineering Manager.
  • Cross-Functional Collaboration
      • Work closely with Design, Process Engineering, Manufacturing, Quality, Maintenance, Pattern Shop, and Production teams to establish corrective and preventive actions for tooling and casting-related issues.
      • Coordinate projects and technical initiatives with corporate engineering resources and external suppliers.
  • Safety & Compliance
    • Ensure all activities comply with company safety standards and regulatory requirements.
    • Promote a proactive safety culture across the plant.

Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education and/or Experience
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, Metallurgical Engineering, or related technical discipline required.
  • Minimum of one (1) years of engineering experience in a foundry or heavy manufacturing environment.
  • Minimum of three (3) years of tooling design experience.
    • Cast iron or ductile iron products preferred.
  • Experience with waterworks products, pipe fittings, valves, hydrants, or other engineered casting applications strongly preferred.
  • Strong communication, leadership, coaching, and decision-making skills.
  • Ability to analyze data, solve problems, and implement effective solutions.
  • Commitment to safety, quality, and continuous improvement

Competencies
  • Problem Solving: Identifies and resolves issues collaboratively; develops effective solutions.
  • Communication: Speaks and writes clearly; presents data effectively; listens actively.
  • Teamwork: Encourages feedback and collaboration; prioritizes team success.
  • Leadership: Motivates and influences others; builds confidence and trust.
  • Strategic Thinking: Develops and adapts strategies to meet organizational goals
  • EHS Commitment: Maintains a safe and compliant work environment.
  • Innovation: Encourages creative thinking and process improvements.
  • Technical Expertise: Deep understanding of manufacturing processes.

Physical & Cognitive Abilities
  • This role involves frequent physical activity, including climbing, walking, standing, stooping, balancing, and handling tools and materials. Employees must be able to lift to 50 pounds, as needed.
  • The work environment varies between a standard office setting and a manufacturing plant. Plant conditions may include exposure to heat, cold, dust, and noise.
  • Regular walks through the plant are required. Appropriate personal protective equipment (PPE) must be worn as needed, including safety shoes, glasses, gloves, hearing protection, and hard hats.
  • Reasonable accommodation will be provided to support individuals with disabilities in performing essential job functions.

Additional Information
All your information will be kept confidential according to EEO guidelines.
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice.
McWane is a Federal VEVRAA contractor, and an Equal Opportunity Employer committed to providing equal employment opportunity in all employment practices. McWane will not discriminate against any applicant for employment because of their race, color, religion, sex, national origin, age, sexual orientation, disability, veteran or service member status, marital status, citizenship status (In IL - sex, including same sex, ancestry, order of protection status, physical or mental disability, military status, pregnancy, unfavorable discharge status, genetic information), (In IA - gender identity), (In CA- gender identity or expression, and genetic information) or any other category protected by federal, state or local law.

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