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Thermoforming Tooling Design Engineer Jobs (NOW HIRING)

Huntleyfirst

Manager, Design Engineering

Huntley, IL · On-site

$140 - $160/hr

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage **tooling development process**, including mold design and thermoforming tooling suppliers.

Toppan

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Toppan

Manager, Design Engineering

Huntley, IL

$140K - $160K/yr

The position integrates engineering design resources into a cohesive, high-performing team focused ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Standex Engraving

Tooling Technician

Maumee, OH · On-site

What You'll Do * Build, finish, and polish production and prototype thermoforming tooling and ... Support tool tryouts, debugging, and adjustments during new program launches and engineering ...

Standex Engraving

Tooling Technician

Maumee, OH · On-site

What You'll Do * Build, finish, and polish production and prototype thermoforming tooling and ... Support tool tryouts, debugging, and adjustments during new program launches and engineering ...

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All JobsThermoforming Tooling Design Engineer Jobs

Thermoforming Tooling Design Engineer information

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$53.5K

$90.4K

$133.5K

How much do thermoforming tooling design engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for thermoforming tooling design engineer in the United States is $90,449.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a thermoforming tooling design engineer?

To thrive as a Thermoforming Tooling Design Engineer, you need a strong background in mechanical engineering, CAD design, and materials science, typically supported by a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), CAM systems, and possibly experience with FEA analysis tools is crucial. Attention to detail, problem-solving abilities, and effective communication are important soft skills for collaborating with manufacturing teams and clients. These skills ensure the creation of high-quality, efficient tooling solutions that meet production requirements and client specifications.

What does a thermoforming tooling design engineer do?

A Thermoforming Tooling Design Engineer specializes in designing and developing molds and tools used in the thermoforming manufacturing process. This process involves heating plastic sheets and forming them into specific shapes using molds and vacuum or pressure. The engineer works closely with product designers and manufacturing teams to ensure the tooling meets precise specifications for quality and efficiency. Their responsibilities often include CAD modeling, material selection, prototyping, and troubleshooting issues during production runs.

What are some common challenges faced by thermoforming tooling design engineers during the design and development process?

Thermoforming Tooling Design Engineers often encounter challenges such as ensuring precise mold tolerances to achieve high-quality parts, optimizing tool designs for efficient material usage, and addressing issues related to material shrinkage or warping. They must also collaborate closely with manufacturing teams to incorporate feedback and make design adjustments that enhance production efficiency. Balancing cost constraints with the need for durability and performance in tooling materials is another frequent consideration in this role.

What is the difference between Thermoforming Tooling Design Engineer vs Plastic Mold Designer?

AspectThermoforming Tooling Design EngineerPlastic Mold Designer
CredentialsEngineering degree, CAD proficiency, industry certificationsEngineering or technical degree, CAD skills, industry certifications
Work EnvironmentManufacturing plants, design offices, prototyping labsTool shops, manufacturing facilities, design studios
Industry UsagePlastic packaging, food containers, medical devicesInjection molding, blow molding, plastic component manufacturing

Both roles involve designing plastic components, but Thermoforming Tooling Design Engineers focus on creating molds for thermoforming processes, while Plastic Mold Designers develop molds for injection or blow molding. The roles share similar credentials and work environments but differ in the manufacturing techniques they support.

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Thermoforming Tooling Design Engineer jobs near you
Infographic showing various Thermoforming Tooling Design Engineer job openings in the United States as of August 2026, with employment types broken down into 1% Internship, 88% Full Time, 6% Part Time, and 5% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $90,449 per year, or $43.5 per hour.

Tooling Design Engineer (#10873JB)

Search Masters, Inc

Onalaska, WI • On-site

Full-time

Medical, Vision, Retirement

Posted 3 days ago

New

Job description

Company Description

·         Established family-owned company with a strong legacy of success since 1980

·         Specializes in metal stamping, laser cutting, and CNC machining as a full-service job shop

·         Fosters a family-feel culture with long-tenured employees and a commitment to employee well-being

Job Description

·         Design, develop, and improve complex stamping tooling for progressive and transfer die applications

·         Manage tooling projects from initial concept and design through production launch

·         Troubleshoot and resolve tooling issues to ensure optimal production performance

·         Drive continuous improvement initiatives on new and existing tooling to reduce downtime and scrap

Key Requirements

·         Minimum of 2 years of experience in stamping tooling design for progressive and transfer dies

·         Proficiency in SolidWorks or similar CAD software preferred

Additional Information

·         All your information will be kept confidential according to EEO guidelines

·         All applications must be accompanied by a resume and contact information

·         Please forward your resume to Jake Bailey reference job #10873JB

Company Description

Since 1973, Search Masters has been a leader in Northeast Ohio in Executive Search and professional placement. Specializing in the Engineering and Manufacturing Industries, Search Masters has carved a niche in placing industrial engineers, manufacturing engineers, manufacturing managers, plant managers, operations professionals, and other functional roles such as IT, Sales, Marketing, and Accounting. Search Master's knowledgeable and dedicated employment counselors, proprietary software solution, and proven system make this firm an excellent business partner for anyone in Northeast Ohio looking to add talent or take the next step in their career.