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Thermoforming Tooling Design Engineer Jobs (NOW HIRING)

Archer

Tooling Design Engineer

Huntington Beach, CA

$114K - $142K/yr

Work closely with airframe design & manufacturing engineers to provide manufacturing/assembly input during initial design stages. * Design tooling for trim, drill, and assembly operations, as well as ...

Archer

Tooling Design Engineer

Huntington Beach, CA · On-site

$114K - $142K/yr

Work closely with airframe design & manufacturing engineers to provide manufacturing/assembly input during initial design stages. * Design tooling for trim, drill, and assembly operations, as well as ...

MW Industries, Inc.

Tooling Design Engineer

Addison, IL

$110K - $140K/hr

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

Placon Corporation

Design Engineer Leader

Elkhart, IN · On-site

Design Engineer LeaderWe're looking for an experienced and innovative Design Engineer Leader to ... tooling designs, and engineering specifications Apply expertise in thermoforming processes ...

Framatome

Tooling Design Engineer

Lynchburg, VA · On-site

$100K - $110K/yr

... and tooling development for the PWR and BWR fleet. What You'll Do Day-To-Day * Performs non-standard engineering, varied engineering, and new-to-you assignments typically in areas of design ...

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Thermoforming Tooling Design Engineer information

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$53.5K

$90.4K

$133.5K

How much do thermoforming tooling design engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for thermoforming tooling design engineer in the United States is $90,449.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,000.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a thermoforming tooling design engineer do?

A Thermoforming Tooling Design Engineer specializes in designing and developing molds and tools used in the thermoforming manufacturing process. This process involves heating plastic sheets and forming them into specific shapes using molds and vacuum or pressure. The engineer works closely with product designers and manufacturing teams to ensure the tooling meets precise specifications for quality and efficiency. Their responsibilities often include CAD modeling, material selection, prototyping, and troubleshooting issues during production runs.

What are the key skills and qualifications needed to thrive as a thermoforming tooling design engineer?

To thrive as a Thermoforming Tooling Design Engineer, you need a strong background in mechanical engineering, CAD design, and materials science, typically supported by a relevant engineering degree. Proficiency with CAD software (such as SolidWorks or AutoCAD), CAM systems, and possibly experience with FEA analysis tools is crucial. Attention to detail, problem-solving abilities, and effective communication are important soft skills for collaborating with manufacturing teams and clients. These skills ensure the creation of high-quality, efficient tooling solutions that meet production requirements and client specifications.

What are some common challenges faced by thermoforming tooling design engineers during the design and development process?

Thermoforming Tooling Design Engineers often encounter challenges such as ensuring precise mold tolerances to achieve high-quality parts, optimizing tool designs for efficient material usage, and addressing issues related to material shrinkage or warping. They must also collaborate closely with manufacturing teams to incorporate feedback and make design adjustments that enhance production efficiency. Balancing cost constraints with the need for durability and performance in tooling materials is another frequent consideration in this role.

What is the difference between Thermoforming Tooling Design Engineer vs Plastic Mold Designer?

AspectThermoforming Tooling Design EngineerPlastic Mold Designer
CredentialsEngineering degree, CAD proficiency, industry certificationsEngineering or technical degree, CAD skills, industry certifications
Work EnvironmentManufacturing plants, design offices, prototyping labsTool shops, manufacturing facilities, design studios
Industry UsagePlastic packaging, food containers, medical devicesInjection molding, blow molding, plastic component manufacturing

Both roles involve designing plastic components, but Thermoforming Tooling Design Engineers focus on creating molds for thermoforming processes, while Plastic Mold Designers develop molds for injection or blow molding. The roles share similar credentials and work environments but differ in the manufacturing techniques they support.

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Thermoforming Tooling Design Engineer jobs near you
Infographic showing various Thermoforming Tooling Design Engineer job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 87% Full Time, 9% Part Time, and 3% Contract. Highlights an 81% Physical, 4% Hybrid, and 15% Remote job distribution, with an average salary of $90,449 per year, or $43.5 per hour.

Tooling Design Engineer

Charlotte, MI • On-site

Linn Products, Inc
201 - 500 employees
Learn more about Linn Products, Incexternal

Full-time

Posted 29 days ago

Job description

Job Type
Full-time
Description
Summary of Essential Duties and Responsibilities:
  • Designs stamping dies and equipment that are necessary to manufacture customer products.

Essential Duties and Tasks:
  • Implement stamping die, machines, fixtures and gauges from 3D design through to production support (i.e. CAD, PDM software, ordering of purchased components, communication and follow-up with vendors, etc.).
  • Works jointly, and effectively, with the tooling, maintenance, controls, engineering, and any other relevant department to resolve issues that may arise during the tooling build phase, or afterwards.
  • Communicate with vendors to determine if products meet technical requirements.
  • Read and understand requirements of customer prints and GD&T.
  • Supports the program manager by providing information as needed (i.e. tooling information to support the completion of customer tooling breakdown sheets, copies of designs for the completion of tooling verification forms, estimated completion dates for Gantt chart preparation, etc.).
  • Ability to use SolidWorks 2D/3D CAD software.
  • Additional tasks related to the position as assigned.

Requirements
Education and Experience Requirements:
Four-year college or university program certificate; or two to four years related experience and/or training; or equivalent combination of education and experience.
Physical Requirements:
  • An ability to perform the essential job functions consistently, safely, and successfully with the ADA, FMLA, and other federal, state, and local standards, including meeting qualitative and/or quantitative productivity standards.
  • Must be able to lift and carry up to 25 lbs.
  • Specific vision abilities include close vision, distance, color, peripheral vision, depth perception, and the ability to adjust focus.
  • Communicate clearly with management and other personnel on critical concerns.

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