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Senior Cold Forming Engineer Jobs in Kentucky (NOW HIRING)

Production Quality Engineer

Erlanger, KY ยท On-site

$71K - $91K/yr

Preferred Qualifications Experience with cold forming processes such as heading, stamping, or ... Hands-on engineer who enjoys solving complex manufacturing and process challenges. Detail-oriented ...

Sr. Principal Lithography Engineer

Livermore, KY ยท On-site

$136.20 - $178.82/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Company Overview Forming Our Future together FormFactor, Inc. (NASDAQ: FORM) is a leading provider ... The Sr. Principal Lithography Engineer (MEMS R&D) is a technical authority responsible for driving ...

Senior Controls Engineer

Louisville, KY ยท On-site

$93K - $123K/yr

Position Senior Controls Engineer Location USA, Louisville, KY How You'll Create Possibilities ... plastics forming and piercing automation, and related processes. * Review equipment supplier ...

Senior Controls Engineer

Louisville, KY ยท On-site

$93K - $123K/yr

GE Appliances, a Haier company, is seeking a Senior Controls Engineer to lead the development and ... plastics forming and piercing automation, and related processes. * Review equipment supplier ...

Senior Product Manager

London, KY ยท On-site

$90 - $130/hr

  • Medical

  • Retirement

  • PTO

... forming a senior leadership trio. Each of you will own decision-making within your domain--yours ... Balancing competing demands across engineering constraints, design quality, regulatory requirements ...

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Senior Cold Forming Engineer information

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
What are popular job titles related to Senior Cold Forming Engineer jobs in Kentucky? For Senior Cold Forming Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Cold Forming Engineer jobs in Kentucky look for? The top searched job categories for Senior Cold Forming Engineer jobs in Kentucky are:
Infographic showing various Senior Cold Forming Engineer job openings in Kentucky as of August 2026, with employment types broken down into 88% Full Time, 7% Part Time, and 5% Contract. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution.

Production Quality Engineer

Trak Group

Erlanger, KY โ€ข On-site

$71K - $91K/yr

Full-time

Posted 27 days ago


Job description

Job Description Production Quality Engineer Setting/Hours: 100% In-Office | First Shift Join trak group in partnering with a growing client in Erlanger, Kentucky that's expanding its Manufacturing team. Position Summary We are seeking a Quality Engineer to lead process quality initiatives and drive continuous improvement within a manufacturing environment. This role partners closely with Engineering, Manufacturing, and Operations to develop quality systems, improve process capability, reduce defects, and ensure products consistently meet customer and regulatory requirements.

The ideal candidate is a hands-on problem solver with strong analytical skills, experience with statistical quality tools, and a passion for process improvement. Key Responsibilities Develop and implement in-process inspection plans and quality control strategies to ensure consistent product quality. Establish process control methods to monitor production performance, process capability, and quality stability.

Define and monitor critical-to-quality (CTQ) characteristics throughout manufacturing processes. Conduct process audits to ensure compliance with quality standards, work instructions, and manufacturing procedures. Lead investigations into product and process quality issues using structured root cause analysis methodologies.

Develop, implement, and monitor corrective and preventive actions (CAPA) to reduce scrap, rework, and process variation. Collaborate with Engineering and Manufacturing teams to improve process capability, tooling, and overall product quality. Drive continuous improvement initiatives focused on quality, operational efficiency, and cost reduction.

Develop and maintain quality documentation, including work instructions, inspection procedures, and process standards. Analyze quality data, identify trends, and communicate key performance metrics to leadership. Create dashboards and visual management tools to monitor shop floor quality performance.

Support new product introductions and process transfers through quality planning, validation, and process readiness activities. Train production personnel on quality standards, inspection methods, and best practices. Qualifications Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related engineering discipline.

Minimum of 3 years of manufacturing experience in a quality or process engineering role. Experience using statistical quality tools, including Statistical Process Control (SPC) and Measurement System Analysis (MSA). Strong knowledge of structured problem-solving methodologies and root cause analysis techniques.

Ability to read and interpret engineering drawings, blueprints, and GD&T specifications. Excellent analytical, troubleshooting, and problem-solving skills. Strong written and verbal communication skills with the ability to work effectively across all organizational levels.

Preferred Qualifications Experience with cold forming processes such as heading, stamping, or forging. Knowledge of ISO 9001 quality management systems and manufacturing standards. Experience using CMMs, vision inspection systems, gauges, and precision measurement equipment.

Familiarity with manufacturing process validation and new product introduction activities. Ideal Candidate Profile Analytical, data-driven professional with a strong focus on quality and continuous improvement. Hands-on engineer who enjoys solving complex manufacturing and process challenges.

Detail-oriented individual committed to improving product quality and operational performance. Collaborative team player who works effectively with Engineering, Manufacturing, and Production teams. Self-motivated professional with a proactive approach to driving process improvements and achieving measurable results.

If you're ready to take the next step in your career and want to make an impact, partner with trak group to explore this opportunity.