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Senior Cold Forming Engineer Jobs (NOW HIRING)

Howmet

Manufacturing Engineer (Cold Forming)

Waco, TX

$64K - $83K/yr

Responsibilities Machining & Cold Forming Process Engineering * Develop, optimize, and validate machining and cold forming processes for high-volume production. * Establish process windows using DOE ...

The Reserves Network Inc

Cold Forming Operator

Medina, OH · On-site

$23 - $35/hr

Cold Forming Operator | $23-35 / hr | 2nd shift 1pm9pm Full-Time, Monday-Friday What Matters Most ... Responsibilities: · Receive training from lead personnel and engineering to interpret machine ...

PennEngineering

Cold Forming Operator

Danboro, PA · On-site

$17.50 - $23/hr

As the Cold Forming Trainee/ Manufacturing Operator at PennEngineering, you'll collaborate with ... Join us as we build the future in Manufacturing and Engineering! PERKS AND BENEFITS: * Medical ...

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Senior Cold Forming Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior cold forming engineer jobs pay per year?

As of Jun 6, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Cold Forming Engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges Senior Cold Forming Engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a Senior Cold Forming Engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of May 2026, with employment types broken down into 95% Full Time, 1% Part Time, 1% Temporary, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Senior Processing Engineer - Cold Forming

Snyder Executive Search

Detroit, MI • On-site

$100K - $125K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 19 days ago

Job description

Senior Processing Engineer, Cold Forming
Location: Western Chicagoland, IL or Western Detroit, MI
Base Salary: $100,000 to $125,000 plus 15% annual bonus

We are conducting a confidential search for a Senior Processing Engineer, Cold Forming for a growing manufacturing organization with a strong automotive component focus. The company is experiencing significant growth and offers an excellent compensation and benefits package, including a 15% annual bonus, exceptional medical, dental, and vision coverage, and an outstanding retirement benefit.

This is a high-impact engineering role supporting critical process engineering projects, tooling design, and manufacturing process improvements, with a major emphasis on cold forming. This position can be based in either a Western Chicagoland manufacturing plant or a Western Detroit manufacturing plant.

What You'll Be Doing

  • Lead process engineering projects tied to cold forming operations
  • Drive tooling and manufacturing process improvements across multiple facilities
  • Provide technical leadership for cold forming processes, including manufacturing standards, capability analysis, and process development
  • Support product launches by ensuring process capability and production capacity are aligned with customer requirements
  • Manage capital equipment projects from concept through runoff and start-up
  • Assess existing equipment for capacity, performance, and improvement opportunities
  • Partner closely with plant leadership to execute customer requirements and growth initiatives
  • Lead continuous improvement efforts and troubleshoot cold forming issues during launches and ongoing production

What We're Looking For

  • Bachelor's degree in Mechanical, Electrical, Industrial Engineering, or a related field
  • 10+ years of manufacturing engineering experience in a metal forming environment
  • Must have cold forming experience
  • Strong experience working with older National Machinery cold forming machines
  • Background in metal forming tool design
  • Automotive manufacturing experience is preferred
  • Strong problem-solving skills with an analytical approach such as DMAIC or 8D
  • Ability to communicate effectively across all levels of the organization

Technical Skills Preferred

Experience with some combination of:

  • Microsoft Project and Excel
  • AutoCAD, Pro E, SolidWorks, CATIA, Deform, or similar CAE tools
  • Minitab
  • SPC software
  • SAP

Additional Details

  • Travel up to 20% to 30%, including occasional international travel
  • Flexibility to support a 24-hour manufacturing operation when needed

This is an outstanding opportunity for a seasoned cold forming engineer to join a company on the move, make a visible impact, and be well rewarded for it. They need someone who understands cold forming at a practical level and can bring real expertise with legacy National Machinery equipment. Not someone who just admires machines from across the parking lot.