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Senior Cold Forming Engineer Jobs (NOW HIRING)

ITResource Hunter

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

Engineering - Industrial / Manufacturing Must have Cold Forming Experience in a manufacturing environment. Experience with steel and aluminum Travel 50% - 75% of time Job Details: The Advanced ...

Nucor

Tooling Engineer

Saint Joe, IN · On-site

Basic knowledge of nut/bolt cold forming principles * Experience in tool design, mechanical design, or a related manufacturing engineering role * Hands-on experience with tooling, dies, fixtures, or ...

MW Industries, Inc.

Tooling Design Engineer

Addison, IL

$110K - $140K/hr

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

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Senior Cold Forming Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior cold forming engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of August 2026, with employment types broken down into 86% Full Time, 11% Part Time, 2% Contract, and 1% Nights. Highlights an 65% Physical, and 35% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

AM - 20 - Mechanical Engineer - Cold Form Metal - New Lisbon, WI

Metal Recruiters

New Lisbon, WI • On-site

Full-time

Re-posted 25 days ago

Job description

Due to federal regulations, this position requires U.S. citizenship.

Apply only if you have metal industry experience.

Job Title: Mechanical Engineer – Cold Forming
Employment Type: Full-Time | On-Site

Position Overview:

A leading precision manufacturing company is seeking a Mechanical Engineer with hands-on experience in cold forming processes. This role involves the design, analysis, and validation of tooling used in cold heading and forming operations. The engineer will play a key role in driving process improvements, supporting manufacturing operations, and ensuring tooling is delivered to meet specifications related to quality, cost, and delivery. This is an excellent opportunity for a detail-oriented engineer with a passion for tooling innovation and process optimization.

Key Responsibilities:

  • Design cold forming tools and related gauges that meet blueprint and specification requirements.
  • Develop, review, and maintain digital tool models, drawings, and documentation.
  • Perform calculations and run software simulations to validate tool designs.
  • Generate and track tooling work orders; support procurement and implementation.
  • Conduct tooling improvement studies and support continuous improvement initiatives.
  • Collaborate cross-functionally with manufacturing, quality, and supply chain teams.
  • Provide technical support for troubleshooting tooling or forming issues.
  • Assist in training team members on identifying and resolving tool-related failures.
  • Ensure adherence to internal engineering procedures and industry standards.
  • Contribute to cost reduction, quality enhancement, and uptime optimization efforts.

Qualifications & Requirements:

  • Bachelor’s degree in Mechanical Engineering preferred.
  • Strong understanding of cold forming processes and tool design fundamentals.
  • Working knowledge of GD&T and the ability to interpret engineering blueprints.
  • Experience with simulation software for validating tool designs.
  • Excellent communication skills and the ability to work independently and in cross-functional teams.
  • Capable of managing multiple engineering projects and meeting deadlines.
  • Proficient in technical documentation and engineering reporting.
  • Experience with cold forming equipment such as Nedschroef and National machines is preferred.
  • Background in specifying gauges and tools for precision components with micron-level tolerances is a plus

Thank you

Ahbey Manuel
Division Director
MetalRecruiters.com
(954) 889-3919 (Direct Line)
Mon - Thur | 9am-6pm EST
Fridays | 9am-1pm EST

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