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Senior Cold Forming Engineer Jobs (NOW HIRING)

PennEngineering

Cold Forming Operator

Danboro, PA · On-site

$16.25 - $19.75/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

As the Cold Forming Trainee/ Manufacturing Operator at PennEngineering, you'll collaborate with ... Join us as we build the future in Manufacturing and Engineering! PERKS AND BENEFITS: * Medical ...

IT MINDS L.L.C.

OH · On-site

$100K - $131K/yr

Job Title: Sr. Cold Room Automation Engineer Location: Ohio (Hybrid - 50% Onsite) Duration: 12 Months Start Date: 06/29 Seeking a Senior Cold Room Automation Engineer to lead the design, construction ...

Top Dog Engineers

Senior Automotive Engineer

Detroit Lakes, MN · On-site

$150K - $175K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Join a Growing Automotive, Tier 1 Products Manufacturer! We're looking for a Senior Automotive Engineer with Stamping, Cold Forming and In-Press Fastener Experience. Extrusion Experience a Real Plus!

ITResource Hunter

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

Engineering - Industrial / Manufacturing Must have Cold Forming Experience in a manufacturing environment. Experience with steel and aluminum Travel 50% - 75% of time Job Details: The Advanced ...

PennEngineering

Cold Forming Operator C - Night Shift

Danboro, PA · On-site

$17 - $20.25/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

As the Cold Forming Trainee/ Manufacturing Operator at PennEngineering, you'll collaborate with ... Join us as we build the future in Manufacturing and Engineering! PERKS AND BENEFITS: * Medical ...

Nucor

Tooling Engineer

Saint Joe, IN · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

Basic knowledge of nut/bolt cold forming principles * Experience in tool design, mechanical design, or a related manufacturing engineering role * Hands-on experience with tooling, dies, fixtures, or ...

Trident Maritime Systems,

Forming

High Bridge, NJ · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Operates other machine tools as necessary. hydraulic presses-using cold or hot dies ... For commercial clients, we provide custom-engineered solutions across various industries. This dual ...

MW Industries, Inc.

Tooling Design Engineer

Addison, IL · On-site

$110K - $140K/hr

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

National Machinery LLC

Engineer, Design Electrical

Tiffin, OH · On-site

$63K - $80K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

... cold forming machinery. It takes many dedicated positions to make our global company excel as an ... Performs control hardware, wiring, and software creation functions with guidance of Senior Design ...

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Senior Cold Forming Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior cold forming engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
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What cities are hiring for Senior Cold Forming Engineer jobs? Cities with the most Senior Cold Forming Engineer job openings:
What are the most commonly searched types of Cold Forming Engineer jobs? The most popular types of Cold Forming Engineer jobs are:
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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Machine Operator-Hot and Cold Forming

ASC Engineered Solutions

North Kingstown, RI

$22 - $26/hr

Full-time

Posted 17 days ago

ASC Engineered Solutions rating

6.0

Company rating: 6.0 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

Job description

 The General Machine Operator uses skills in steel and metalworking, including threading, manual machining, hot and cold forming, and operating presses, to create parts for industries such as power generation, energy, infrastructure, and defense. This role involves setting up, operating, and adjusting a variety of machines and forming equipment to produce precision components while ensuring high-quality results. The position works with a range of materials, including carbon steel, stainless steel, aluminum, bronze, and specialty alloys such as Inconel and Monel, supporting a variety of manufacturing and production processes. 
  • Operate machines and equipment including manual lathes, drills, blacksmith threading equipment, hot and cold forming equipment, presses, and other fabrication tools.
  •  Perform threading, cutting, sawing, shearing, abrasive cutting, drilling, grinding, punching, reaming, deburring, cleaning, and hot and cold forming operations on ferrous and non-ferrous materials. 
  •  Interpret operation travelers, blueprints, and oral instructions to obtain specified material and determine the necessary tools, equipment, and methods. 
  •  Conduct first-piece and in-process inspections using precision measuring tools such as micrometers, calipers, verniers, machinist squares, and thread/plug gauges. 
  •  Perform machine and equipment setup, adjustments, and routine maintenance to ensure parts meet specifications and quality standards. 
  •  Safely operate material handling equipment, including cranes, dollies, and carts, to transport raw materials, work-in-process, and finished goods. 
  •  Store tooling, dies, inserts, and other items in an organized manner with appropriate labels or identifiers. 
  •  Maintain a clean, organized, and safe work environment while adhering to all company safety policies and procedures. 
  •  Cross-train on various machines, forming equipment, and manufacturing processes across the facility as required. 
  •  Identify and report safety hazards and assist in their remediation. 
  •  Perform other duties as assigned by the Team Leader or Supervisor. 

This version makes hot and cold forming a distinct competency by including both the equipment and the manufacturing operations, which better reflects the breadth of the role.

  • Ability to safely lift up to 50 pounds and perform physical job duties in a manufacturing environment.
  •  Ability to read and interpret operation travelers, blueprints, and written and oral instructions. 
  •  Proficiency using measuring and inspection equipment such as measuring tapes, calipers, verniers, micrometers, and gauges. 
  •  Ability to be certified to operate material handling equipment, including forklifts, cranes, hoists, and carts. 
  •  Approximately 5 years of experience setting up and operating manual and CNC machines, lathes, presses, and hot and cold forming equipment, with a strong understanding of basic shop math, machining principles, and metal forming processes. 
  • Knowledge of hot and cold forming techniques, including the safe setup and operation of forming equipment 

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