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Senior Cold Forming Engineer Jobs (NOW HIRING)

W. E. BULATO CO.

Progressive Forming Engineer

Tucson, AZ · On-site

... Senior Project Engineer/Manager for one of our clients located in Tucson, Arizona. SUMMARY: Responsible for the design, prototyping and debugging of blind fastener cold forming progressive header ...

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PennEngineering

Cold Forming Operator

Danboro, PA · On-site

$16.25 - $19.75/hr

As the Cold Forming Trainee/ Manufacturing Operator at PennEngineering, you'll collaborate with ... Join us as we build the future in Manufacturing and Engineering! PERKS AND BENEFITS: * Medical ...

IT MINDS L.L.C.

OH · On-site

$100K - $131K/yr

Job Title: Sr. Cold Room Automation Engineer Location: Ohio (Hybrid - 50% Onsite) Duration: 12 Months Start Date: 06/29 Seeking a Senior Cold Room Automation Engineer to lead the design, construction ...

ITResource Hunter

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

Engineering - Industrial / Manufacturing Must have Cold Forming Experience in a manufacturing environment. Experience with steel and aluminum Travel 50% - 75% of time Job Details: The Advanced ...

SFS Group USA, Inc.

Senior Engineer- R & D

Wyomissing, PA · On-site

$100K - $137K/yr

Senior Engineer SFS is seeking a Senior Engineer for our R & D/Innovation team in our Wyomissing ... cold-forming solutions, combining deep materials expertise with strong project leadership to ...

SFS Group USA, Inc.

Senior Engineer- R & D

Reading, PA

$100K - $137K/yr

Senior Engineer SFS is seeking a Senior Engineer for our R & D/Innovation team in our Wyomissing ... cold-forming solutions, combining deep materials expertise with strong project leadership to ...

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SFS Group USA, Inc.

Senior Engineer- R & D

Wyomissing, PA

$100K - $137K/yr

Senior Engineer SFS is seeking a Senior Engineer for our R & D/Innovation team in our Wyomissing ... cold-forming solutions, combining deep materials expertise with strong project leadership to ...

Intellectt INC

Sr. Cold Room Automation Engineer

New Albany, OH · On-site

$85K - $115K/yr

Please feel free to share your updated resume at jayadev.g@intellectt.com Title : Sr. Cold Room Automation Engineer Onsite : New Albany OH We are seeking a senior-level Automation Engineer to play a ...

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Agrati

Cold Forming Operator

Tiffin, OH · On-site

$15.50 - $20.25/hr

About Agrati Agrati is a global leader in engineering and manufacturing, known for its strong culture of innovation, technical excellence, and continuous improvement. The organization invests heavily ...

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All JobsSenior Cold Forming Engineer Jobs

Senior Cold Forming Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior cold forming engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Cold Forming Engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges Senior Cold Forming Engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a Senior Cold Forming Engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
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What cities are hiring for Senior Cold Forming Engineer jobs? Cities with the most Senior Cold Forming Engineer job openings:
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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of June 2026, with employment types broken down into 97% Full Time, 1% Part Time, and 2% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.
Cold Forming Manufacturing Engineer ( Full-time ) Waco, TX - DK

Cold Forming Manufacturing Engineer ( Full-time ) Waco, TX - DK

Central Business Solutions

Waco, TX • On-site

$150K - $170K/yr

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

Responsibilities:
Machining & Cold Forming Process Engineering
  • Develop, optimize, and validate machining and cold forming processes for high-volume production.
  • Establish process windows using DOE, SPC, and capability studies (Cp/Cpk).
  • Analyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput.
  • Support on-site troubleshooting of production issues at domestic and international manufacturing locations.

Tooling & Equipment:
  • Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling.
  • Lead on-site die verifications/tests, machine acceptance, and production ramp-ups.
  • Work directly with OEMs and tool shops to commission new equipment and debug tooling.
  • Drive tool life improvement and maintenance strategies across multiple facilities.

New Product Introduction (NPI):
  • Support NPI activities across multiple plants, including feasibility reviews and process selection.
  • Lead pilot builds, PPAP/FAI, and production launches on-site.
  • Ensure manufacturing readiness through standardized processes and documentation.

Quality & Continuous Improvement:
  • Lead root cause analysis and corrective actions for machining and forming defects.
  • Implement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime.
  • Standardize best practices across sites through process documentation and training.

Materials & Supplier Development:
  • Partner with material suppliers on wire, bar, heat treatment, and coatings.
  • Conduct supplier process audits and capability assessments.
  • Support sourcing decisions and cost-reduction initiatives through technical expertise.

Cross-Functional Leadership:
  • Provide hands-on technical support to operations, maintenance, and quality teams.
  • Train operators and engineers during launches and process changes.

Act as a technical liaison between plants, suppliers, and corporate engineering.
Qualifications:
  • Bachelor's degree in manufacturing, mechanical, or industrial engineering (or similar disciplines).
  • 10+ years of experience in machining and/or cold forming environments.
  • Strong understanding of metal forming physics, machining fundamentals, and tooling.
  • Proven experience supporting production in multi-site or supplier-facing roles.
  • Willingness and ability to travel up to 75%, including extended on-site assignments.

Preferred Qualifications:
  • Experience with high-volume cold heading, progressive forming, or precision machining.
  • Knowledge of steels, alloys, heat treatment, and surface coatings.
  • Experience working with global suppliers or international manufacturing plants.
  • Six Sigma Green Belt or equivalent.

Work Environment & Travel:
  • 75% travel required to manufacturing plants, tool shops, and supplier locations.
  • Hands-on, shop-floor-focused role with extended time on-site during launches and issue resolution.
  • Remaining time split between home office and engineering documentation.

Security Clearance Required: No
Visa Candidate Considered: No
Compensation:
Base Salary - USD $150,000 to $170,000
Central Business Solutions, Inc(A Certified Minority Owned Organization)
Checkout our excellent assessment tool: http://www.skillexam.com/
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Central Business Solutions, Inc
37600 Central Court Suite 214 Newark CA, 94560
Phone: (833)247-8800 Fax: (510)-740-3677
Web: http://www.cbsinfosys.com

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