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Senior Cold Forming Engineer Jobs (NOW HIRING)

PennEngineering

Cold Forming Operator C

Danboro, PA · On-site

$16.25 - $19.75/hr

The Cold Forming Operator C person will safely set up and operate the equipment, follow ... Join us as we build the future in Manufacturing and Engineering! PERKS AND BENEFITS: * Medical ...

Agrati

Cold Forming Operator

Tiffin, OH · On-site

$15.50 - $20.25/hr

About Agrati Agrati is a global leader in engineering and manufacturing, known for its strong culture of innovation, technical excellence, and continuous improvement. The organization invests heavily ...

Ramco Specialties

Tool Design Engineer

Hudson, OH · On-site

Tool Design Engineer Ramco Specialties Inc - Hudson, OH Overview Position Type Full Time Cold Forming Tool Design Engineer The Cold Forming Tool Design Engineer provides direct representation of the ...

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Senior Cold Forming Engineer information

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$59.5K

$126.6K

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How much do senior cold forming engineer jobs pay per year?

As of Jun 6, 2026, the average yearly pay for senior cold forming engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Cold Forming Engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges Senior Cold Forming Engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a Senior Cold Forming Engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
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Senior Cold Forming Engineer jobs near you
Infographic showing various Senior Cold Forming Engineer job openings in the United States as of May 2026, with employment types broken down into 95% Full Time, 1% Part Time, 1% Temporary, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Process Engineer

DirectPath Recruiting Services

Chicago, IL

$55.29 - $62.50/hr

Full-time

Posted 16 days ago

Job description

Senior Processing Engineer – Cold Forming | Global Automotive Manufacturing

DirectPath Recruiting Services is partnering with a global automotive manufacturer seeking a Senior Processing Engineer with strong expertise in Cold Forming and metal forming operations.

This is a highly visible engineering leadership role supporting global manufacturing facilities while driving process innovation, tooling design, capital equipment projects, and operational improvements across multiple plants.

???? Compensation & Benefits:

• Base salary: $100K – $130K

• 15% annual bonus opportunity

• Extremely attractive ESOP plan

• Strong long-term growth potential within a global organization

Key Responsibilities:

• Lead cold forming process engineering initiatives across multiple facilities

• Drive manufacturing process improvements, tooling optimization, and best practices

• Manage capital equipment projects from concept through startup and runoff

• Support product launches, process capability analysis, and capacity planning

• Partner closely with plant leadership to improve operational performance

• Lead continuous improvement initiatives utilizing DMAIC, 8D, SPC, and data-driven problem solving

What They’re Looking For:

✔ 10+ years of manufacturing engineering experience in automotive or metal forming environments

✔ Strong hands-on experience with cold forming processes

✔ Background in tooling design and capital project execution

✔ Experience with CAD/CAE platforms, SAP, Minitab, and SPC systems

✔ Bachelor’s Degree in Engineering or related technical field

This is an excellent opportunity for an engineering professional looking to make a significant impact within a growing, employee-focused organization offering strong compensation and long-term wealth-building potential.

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