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Senior Cold Forming Engineer Jobs in Virginia (NOW HIRING)

SR R&D/PRODUCT DVL ENGINEER

Hampton, VA · On-site

$91K - $125K/yr

Job Title: SR R&D/PRODUCT DVL ENGINEER Posting Start Date: 8/4/26 At TE, you will unleash your ... Knowledge of manufacturing processes such as CNC machining, metal forming, tooling, molding/over ...

The Senior Drafter / Designer will lead complex design e orts, develop complete drawing packages ... Develop material forming details * Collaborate directly with designers, engineers, project managers ...

The Senior Drafter / Designer will lead complex design e orts, develop complete drawing packages ... Develop material forming details * Collaborate directly with designers, engineers, project managers ...

BB&E is seeking a dynamic and detail-oriented Senior Geotechnical Engineer to join our team ... cold, humidity, rain, wind, dust, and noise * Must be able to wear and use required personal ...

BB&E is seeking a dynamic and detail-oriented Senior Geotechnical Engineer to join our team ... cold, humidity, rain, wind, dust, and noise * Must be able to wear and use required personal ...

BB&E is seeking a dynamic and detail-oriented Senior Geotechnical Engineer to join our team ... cold, humidity, rain, wind, dust, and noise * Must be able to wear and use required personal ...

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Senior Cold Forming Engineer information

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are popular job titles related to Senior Cold Forming Engineer jobs in Virginia?

For Senior Cold Forming Engineer jobs in Virginia, the most frequently searched job titles are:

What cities in Virginia are hiring for Senior Cold Forming Engineer jobs?

Cities in Virginia with the most Senior Cold Forming Engineer job openings:

SR R&D/PRODUCT DVL ENGINEER

TE Connectivity

Hampton, VA • On-site

$91K - $125K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 16 hours ago


Key responsibilities

  • Design, validate, and characterize components and fully functional temperature sensors.

  • Support the temperature sensors portfolio, including working on sustaining activities and cost reduction projects.

  • Support hands-on testing, debugging, and root cause analysis for issues found during development, validation, qualification, or customer evaluation.


TE Connectivity rating

7.6

Company rating: 7.6 out of 10

Based on 72 frontline employees who took The Breakroom Quiz

85th of 161 rated electronics manufacturers


Job description

Job Title: SR R&D/PRODUCT DVL ENGINEER
Posting Start Date: 8/4/26
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
Job Description:
Job Overview
As a Sr R&D/Product Development Engineer, you will play a key role in developing, implementing, and verifying the next generation of high reliability temperature sensors for the AD&M market. You will contribute directly to the design, validation, deployment, and support of advanced sensors for LEO (low earth orbit), rockets propulsion systems and commercial aircraft applications.
This role is intended for a fully qualified, experienced professional who can work under general direction, exercise independent judgment, and resolve a broad range of technical issues. The Sr R&D/Product Development Engineer is expected to own project-level analysis and validation deliverables, support customer and internal technical discussions, and help improve working methods within the team.
PLEASE NOTE: This position requires access to information which is subject to stringent controls under the International Traffic in Arms Regulations (ITAR) or Export Administration Regulations (EAR). Applicants must be a U.S. citizen or national, U.S. lawful permanent resident, person granted asylee status in the U.S., or person admitted into the U.S. as a refugee.
Job Requirements
  • Design, validate, and characterize components and fully functional temperature sensors.
  • Support the temperature sensors portfolio, including working on sustaining activities and cost reduction projects.
  • Create 3D designs using CREO or SolidWorks software.
  • Create and update 2D drawings using AutoCAD or ZWCAD software.
  • Support hands-on testing, debugging, and root cause analysis for issues found during development, validation, qualification, or customer evaluation.
  • Work with vendors and suppliers to specify, procure, and validate components, samples, test fixtures, and supporting hardware.
  • Prepare clear documentation, test reports, validation summaries, and design data packages to support product development and release. Technical writing is a plus.
  • Participate as a core team member on projects and contribute to project-level technology and product decisions.
  • Coach or train less experienced engineers and technicians on test methods, data analysis, and simulation workflows as needed.
  • Innovate and experiment with new sensing technologies to design the next generations of temperature sensors.
  • Collaborate with international teams during NPI to industrialize your design.

What your background should look like
  • Engineering degree (Physical, Mechanical, Electrical, Materials or related).
    • Graduate Degrees welcome.
  • 5+ years of experience in product development, research and development or manufacturing engineering.
  • Strong experience with CAD design and engineering development of products, fixtures and processes.
    • SolidWorks, CREO, AutoCAD, etc.
  • Knowledge of manufacturing processes such as CNC machining, metal forming, tooling, molding/over-molding, assembly, laser processing and additive manufacturing.
  • Experience applying DFM, GD&T, tolerance analysis, and engineering problem-solving methodologies.
  • Demonstrated ability to move projects from concept through prototype realization and manufacturing implementation.
  • Understanding of the Phase/Gate process for New Product Development and Sustaining from design initiation to production release.
  • Strong communication skills with the ability to collaborate across business units and global teams.
  • Understanding of document and revision control software
    • Windchill PDMLink preferred.
  • Experience with revision control processes to include Engineering Change Requests and Engineering Change Orders.
  • Understanding of the Product Change Notification (PCN) process.
  • Familiarity with statistical analysis.
  • Six Sigma Green Belt or Black Belt training and certification preferred.
  • Experience designing temperature sensors or working as thermal Engineer for high or cryogenic temperatures is a plus.
  • Experience working with AD&M customers including OEM for LEO satellites, commercial aircraft or propulsion systems is a plus.

#TANAUV #LI-ONSITE
Competencies
SET : Strategy, Execution, Talent (for managers)
ABOUT TE CONNECTIVITY
TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.
Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).
COMPENSATION
• Competitive base salary commensurate with experience: $116,000 - $166,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits
BENEFITS
• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
EOE, Including Disability/Vets
IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD
TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.
Job Locations:
1000 LUCAS WAY
HAMPTON, Virginia 23666
United States
Posting City: HAMPTON
Job Country: United States
Travel Required: 10% to 25%
Requisition ID: 156513
Workplace Type: Onsite
External Careers Page: Engineering & Technology

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