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Process Simulate Jobs in Alabama (NOW HIRING)

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Execute simulation and acceptance testing for large-scale optimization projects to ensure system ... Proven ability to analyze complex process data and translate insights into effective control ...

Familiarity with process simulation and hydraulic modeling tools such as: * GT Pro * PIPE-FLO * Working knowledge of AutoCAD Plant 3D / P&ID preferred * Proficiency with Microsoft Office Suite ...

Familiarity with process simulation and hydraulic modeling software such as: * GT Pro * PIPE-FLO * Working knowledge of AutoCAD Plant 3D / P&ID preferred * Proficiency with Microsoft Office Suite ...

Familiarity with process simulation and hydraulic modeling software such as: * GT Pro * PIPE-FLO * Working knowledge of AutoCAD Plant 3D / P&ID preferred * Proficiency with Microsoft Office Suite ...

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Design Lead Engineer

Huntsville, AL · On-site

$125K - $200K/yr

Proficiency with process simulation tools (Aspen Plus, HYSYS). * Familiarity with hydraulic sizing tools such as Pipe-Flo. * Demonstrated leadership in training and developing engineering teams ...

Automation Controls Engineer III

Huntsville, AL · On-site

$82K - $108K/yr

Develop offline simulations of automated processes, systems, and production lines to validate control logic, robot paths, cycle times, and system behavior prior to hardware availability - using tools ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What are popular job titles related to Process Simulate jobs in Alabama? For Process Simulate jobs in Alabama, the most frequently searched job titles are:
Infographic showing various Process Simulate job openings in Alabama as of June 2026, with employment types broken down into 4% As Needed, 55% Full Time, 25% Part Time, 4% Temporary, 8% Contract, and 4% Nights. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution.
PROCESS ENGINEER for Sirch Inc.

PROCESS ENGINEER for Sirch Inc.

Hikinex

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 17 days ago


Job description

Position Summary
The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role requires technical excellence in process design and coordination, as well as the ability to interface with clients, lead design efforts, and support field execution.
Ideal candidates will have broad industrial experience and the versatility to work across multiple sectors within a fast-paced, project-driven EPC environment.
Key Responsibilities
  • Promote a culture of safety, incorporating safety-related design principles into all process engineering work.
  • Plan, organize, and oversee process engineering activities, ensuring quality, schedule adherence, and budget performance.
  • Develop process design criteria, PFDs, P&IDs, mass and energy balances, and hydraulic calculations.
  • Specify and size process equipment, prepare data sheets, and assist with bid package development and technical bid evaluations.
  • Coordinate with clients to develop and clarify scope, design requirements, and technical expectations.
  • Interface with project management, construction, and other disciplines (mechanical, electrical, civil, controls) to ensure integrated project delivery.
  • Support estimating and proposal development, providing process scope, deliverables, and preliminary design data.
  • Review vendor documents and reconcile against process design documentation for technical alignment.
  • Perform and check engineering calculations, reports, and design studies to ensure accuracy and compliance with applicable codes and standards.
  • Participate in HAZOPs, design reviews, and constructability sessions to ensure safe, operable, and maintainable designs.
  • Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing.
  • Assist with process optimization and system reliability improvements based on operational feedback.

Qualifications
  • Bachelor's degree in Chemical, Mechanical, or Process Engineering from an accredited institution (Master's preferred).
  • 5-30+ years of progressive process engineering experience on heavy industrial projects in EPC or plant environments.
  • Demonstrated experience in PFD/P&ID development, heat and material balances, equipment specification, and process simulation.
  • Strong familiarity with industry codes, standards, and safety regulations (ASME, API, NFPA, OSHA).
  • Experience in pulp & paper, chemical, manufacturing, or power facilities strongly preferred.
  • Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation).
  • Excellent communication and leadership skills with the ability to guide junior engineers and collaborate across disciplines.
  • Professional Engineer (PE) registration preferred or ability to obtain.
  • Willingness to travel for project-related activities as required.

Compensation and Benefits
  • Competitive compensation based on experience and project role.
  • Full-time employees are eligible for comprehensive benefits, including health, dental, vision, 401(k), and paid time off.
  • Contract roles available for senior professionals seeking project-based flexibility.

Why Join Us
  • Contribute to major design/build industrial projects that shape North America's infrastructure.
  • Join a team recognized for technical excellence, innovation, and construction integration.
  • Thrive in a safety-first culture that values teamwork, accountability, and career development.

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About Hikinex

Sourced by ZipRecruiter

Hikinex is a multi-channel integrated service provider designed to help Companies scale fast and drive more profit. We leverage diverse resources to provide Superior services at a fraction of the cost.

Industry

Strategic planning consulting services

Company size

51 - 200 Employees

Headquarters location

San Francisco, CA, US

Year founded

2016

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