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Process Safety Management Engineer Jobs (NOW HIRING)

TAI

Process Safety Specialist

New Castle, DE · On-site

$75K - $150K/yr

Serve as the site's technical resource for process safety, providing guidance to operations, engineering, maintenance, and leadership. * Maintain and support the facility's EPA Risk Management ...

Sila

Staff Engineer, Process Safety

Alameda, CA · On-site

$151K - $191K/yr

Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs. * Lead process hazard analysis (PHA) safety activities such as quantitative ...

HollyFrontier

Manager Process Safety

Dallas, TX

... management. * Provides expert guidance on process safety risks associated with pipelines, storage ... Risk Analysis & Engineering Support * Conducts risk assessment activities such as hazard and ...

Bassett Mechanical

Process Safety Manager

Kaukauna, WI · On-site +1

Support and develop the PSM Services processes to advance Bassett's PSM/RMP Services to support our ... Bachelor's degree related to construction, occupational safety, project management or engineering ...

HF Sinclair

Manager Process Safety

Dallas, TX · On-site

... management. * Provides expert guidance on process safety risks associated with pipelines, storage ... Risk Analysis & Engineering Support * Conducts risk assessment activities such as hazard and ...

Buckman

Sr. Process Safety Engineer

Memphis, TN · On-site

Working at the intersection of engineering, operations, and risk management, you will serve as the site's subject matter expert in process safety, applying deep technical knowledge and sound judgment ...

Buckman

Sr. Process Safety Engineer

Memphis, TN

Working at the intersection of engineering, operations, and risk management, you will serve as the site's subject matter expert in process safety, applying deep technical knowledge and sound judgment ...

Oxy

Process Safety Manager

Dallas, TX · On-site

Do you have 10years of plant process, maintenance, or project engineering work to effectively interact with plant management, including Safety, Maintenance, Operations, and Engineering. * Requires in ...

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Process Safety Management Engineer information

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$187.5K

How much do process safety management engineer jobs pay per year?

As of Jul 21, 2026, the average yearly pay for process safety management engineer in the United States is $124,999.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What is a Process Safety Management Engineer?

A Process Safety Management (PSM) Engineer is a professional who specializes in identifying, evaluating, and controlling hazards associated with industrial processes, especially those involving hazardous chemicals. They develop and implement safety procedures, conduct risk assessments, and ensure compliance with regulatory standards such as OSHA's Process Safety Management regulations. Their goal is to prevent accidents, such as fires, explosions, and chemical releases, that could harm people, property, or the environment. PSM Engineers often work in industries like oil and gas, chemicals, pharmaceuticals, and manufacturing.

What are the key skills and qualifications needed to thrive as a Process Safety Management Engineer, and why are they important?

To thrive as a Process Safety Management Engineer, you need a solid background in chemical or mechanical engineering, process safety regulations, and risk assessment methods, typically supported by a relevant engineering degree and experience in industrial environments. Familiarity with process hazard analysis (PHA) tools, OSHA PSM standards, and safety management software is essential. Strong analytical thinking, attention to detail, and effective communication skills set candidates apart in this role. These skills and qualifications are crucial to ensure regulatory compliance, prevent accidents, and foster a culture of safety in complex industrial operations.

What are some common challenges faced by Process Safety Management Engineers in ensuring compliance across multiple facilities?

One of the main challenges Process Safety Management Engineers encounter is maintaining consistent compliance with safety regulations and company standards across different sites, each of which may have unique processes and risk profiles. Balancing site-specific needs with overarching safety protocols often requires strong communication and coordination with site managers, operators, and regulatory bodies. Engineers must also stay updated on evolving regulations and industry best practices, adapting their risk assessment and mitigation strategies accordingly. Regular training and audits are essential to address gaps and reinforce a strong safety culture at each location.

What is the difference between Process Safety Management Engineer vs Process Safety Engineer?

AspectProcess Safety Management EngineerProcess Safety Engineer
Required CredentialsBachelor's in engineering, certifications like API, OSHA PSM trainingBachelor's in chemical or process engineering, similar safety certifications
Work EnvironmentIndustrial plants, refineries, chemical facilitiesRefineries, chemical plants, manufacturing sites
Employer & Industry UsageOil & gas, petrochemical, chemical industriesSimilar industries, often overlapping roles
Common Search & ComparisonYesYes

The Process Safety Management Engineer focuses on implementing and maintaining safety management systems in industrial settings, ensuring compliance with regulations. The Process Safety Engineer also emphasizes safety protocols but may have a broader role in process design and risk assessment. Both roles require similar credentials and are used interchangeably in many industries, with slight differences in focus.

More about Process Safety Management Engineer jobs
Who are the top companies hiring for Process Safety Management Engineer jobs? The top employers for Process Safety Management Engineer jobs are:
What states have the most Process Safety Management Engineer jobs? States with the most job openings for Process Safety Management Engineer jobs include:
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What are popular job titles related to Process Safety Management Engineer jobs? For Process Safety Management Engineer jobs, the most frequently searched job titles are:
Process Safety Management Engineer jobs near you
Infographic showing various Process Safety Management Engineer job openings in the United States as of July 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, 1% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $124,999 per year, or $60.1 per hour.
HSE Process Safety Specialist / Engineer

HSE Process Safety Specialist / Engineer

System One

East Windsor, NJ • On-site

Contractor

Medical, Dental, Vision, Life, Retirement

Posted 12 days ago

Job description

Job Title: HSE Process Safety Specialist / Engineer Location: East Windsor, New Jersey - Onsite Hours Schedule:: 40.0 hours weekly Type: Contract to Hire Compensation: Up to 115K pending overall experience Responsibilities

  • Lead Process Safety Management programs, risk assessments, and compliance initiatives at the site level.
  • Chair and facilitate HAZOP, LOPA, PHA, and other formal risk assessment activities.
  • Assess safety and environmental risks associated with new processes, equipment, and facility modifications.
  • Drive continuous improvement initiatives related to process safety, emergency response, and HSE compliance.
  • Lead investigations, audits, training programs, and regulatory interactions related to process safety.
Requirements
  • Leadership and facilitation of Technical Risk Assessments (HAZOP, LOPA, PHA)
  • Process Safety Management (PSM) experience in a chemical or pharmaceutical manufacturing environment
  • New Process Introduction (NPI) risk assessments and process safety evaluations
  • Strong knowledge of HSE regulations, major accident hazard prevention, and compliance management
  • Educational Requirement: Bachelor's Degree in Chemistry, Engineering, Science, or related scientific field (Required); Master's Degree in HSE Process Safety or equivalent (Preferred)
  • Years of Experience (Minimum/Preferred): 5-8+ years of relevant Process Safety/HSE experience in a manufacturing environment
  • Industry Experience: Pharmaceutical, Chemical Manufacturing, API Manufacturing, Specialty Chemicals, or similar highly regulated process industries
  • Level Resource (Entry/Mid/Sr): Senior-Level Individual Contributor / Technical Lead (no direct reports)
  • Strong leadership and influencing skills
  • Excellent communication and presentation abilities
  • Ability to work cross-functionally and drive change
  • Analytical problem-solving skills
  • Strong project management and organizational abilities
  • Team Environment: Collaborative environment working closely with Operations, Engineering, Quality, Regulatory, and Leadership teams.
  • Toughest Challenge: Managing complex technical process safety issues while balancing regulatory compliance, operational priorities, and business objectives.
  • Hiring Success: Candidates typically from Pharmaceutical Manufacturing, API Manufacturing, Chemical Manufacturing, Specialty Chemicals, Process Safety Engineering, HSE/PSM Leadership backgrounds.

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

#M3 Ref: #558-Scientific