1

Process Safety Management Engineer Jobs (NOW HIRING)

Staff Engineer, Process Safety

Alameda, CA ยท On-site

$151K - $191K/yr

Coach engineers, project managers, construction personnel, and other business partners in assessing process safety needs. * Lead process hazard analysis (PHA) safety activities such as quantitative ...

Process Safety Engineer

Verona, WI ยท On-site

$75K - $120K/yr

Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering ... Experience with Process Safety Management standardization. * Experience with applying process ...

Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM BASIC QUALIFICATIONS: * Bachelor's degree in process safety or chemical engineering * 5+ years ...

Senior Process Safety Engineer

Boulder, CO ยท On-site

$110 - $150/hr

Provide process safety engineering technical expertise and leadership to ensure Corden facilities ... Manage and coordinate all aspects of Process Safety Management (PSM) and Risk Management Plan (RMP ...

* You will provide strategic and technical leadership for Process Safety Management and Risk Management Program initiatives * You will partner with Operations, Engineering, Maintenance, and Business ...

Showing results 21-40

Process Safety Management Engineer information

See salary details

$80.5K

$125K

$187.5K

How much do process safety management engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for process safety management engineer in the United States is $124,999.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What is a process safety management engineer?

A Process Safety Management (PSM) Engineer is a professional who specializes in identifying, evaluating, and controlling hazards associated with industrial processes, especially those involving hazardous chemicals. They develop and implement safety procedures, conduct risk assessments, and ensure compliance with regulatory standards such as OSHA's Process Safety Management regulations. Their goal is to prevent accidents, such as fires, explosions, and chemical releases, that could harm people, property, or the environment. PSM Engineers often work in industries like oil and gas, chemicals, pharmaceuticals, and manufacturing.

What are the key skills and qualifications needed to thrive as a process safety management engineer, and why are they important?

To thrive as a Process Safety Management Engineer, you need a solid background in chemical or mechanical engineering, process safety regulations, and risk assessment methods, typically supported by a relevant engineering degree and experience in industrial environments. Familiarity with process hazard analysis (PHA) tools, OSHA PSM standards, and safety management software is essential. Strong analytical thinking, attention to detail, and effective communication skills set candidates apart in this role. These skills and qualifications are crucial to ensure regulatory compliance, prevent accidents, and foster a culture of safety in complex industrial operations.

What are some common challenges faced by process safety management engineers in ensuring compliance across multiple facilities?

One of the main challenges Process Safety Management Engineers encounter is maintaining consistent compliance with safety regulations and company standards across different sites, each of which may have unique processes and risk profiles. Balancing site-specific needs with overarching safety protocols often requires strong communication and coordination with site managers, operators, and regulatory bodies. Engineers must also stay updated on evolving regulations and industry best practices, adapting their risk assessment and mitigation strategies accordingly. Regular training and audits are essential to address gaps and reinforce a strong safety culture at each location.

What is the difference between Process Safety Management Engineer vs Process Safety Engineer?

AspectProcess Safety Management EngineerProcess Safety Engineer
Required CredentialsBachelor's in engineering, certifications like API, OSHA PSM trainingBachelor's in chemical or process engineering, similar safety certifications
Work EnvironmentIndustrial plants, refineries, chemical facilitiesRefineries, chemical plants, manufacturing sites
Employer & Industry UsageOil & gas, petrochemical, chemical industriesSimilar industries, often overlapping roles
Common Search & ComparisonYesYes

The Process Safety Management Engineer focuses on implementing and maintaining safety management systems in industrial settings, ensuring compliance with regulations. The Process Safety Engineer also emphasizes safety protocols but may have a broader role in process design and risk assessment. Both roles require similar credentials and are used interchangeably in many industries, with slight differences in focus.

More about Process Safety Management Engineer jobs
Who are the top companies hiring for Process Safety Management Engineer jobs? The top employers for Process Safety Management Engineer jobs are:
What states have the most Process Safety Management Engineer jobs? States with the most job openings for Process Safety Management Engineer jobs include:
What job categories do people searching Process Safety Management Engineer jobs look for? The top searched job categories for Process Safety Management Engineer jobs are:
Infographic showing various Process Safety Management Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $124,999 per year, or $60.1 per hour.

Process Safety Management (PSM) Specialist

Halocarbon Life Sciences LLC

North Augusta, SC โ€ข On-site

Full-time

Posted 12 days ago


Job description

Description

ย The PSM Specialist is a hands-on leader with a primary focus on process safety management, assessing and leading risk mitigation. Other responsibilities include ensuring compliance with air, water, and remediation requirements. Primary responsibilities include:ย ย 

  • Define, manage, analyze, and improve facility safety, environmental, PSM, and Security management systems in accord with Halocarbons PSM vision and strategy.
  • Provide leadership in assuring that Halocarbon meets all government agencies and requirements related to employee safety, health, environmental compliance, and emergency response.
  • Serve as change agent to stimulate culture changes which drive the company towards minimizing exposures leading to zero injuries, illnesses, or adverse impacts to the environment.ย ย 
  • Using a risk management approach, initiate engineering, administrative, and PPE controls to meet Halocarbon's EHS vision / values.
  • Role model PSM excellence through participation in and compliance with Halocarbon policies, management systems, procedures, teams, and training.
  • Participate in the on-call rotations and provide afterhours assistance or emergency response.

The PSM Leader must be a caring, highly motivated, ambitious individual, with strong analytical skills. This person should be a team-oriented leader, curious with an investigative mindset, able to effectively collaborate, and communicate with their audience. The individual must have a competitive spirit resulting in a demonstrated track record of cooperative success and a keen desire to learn/grow professionally.ย 


Duties & Responsibilities

Lead Halocarbon's PSM program to ensure regulatory compliance and the effective identification, assessment, and management of process safety risks. Key responsibilities include:

  • Develop, implement, and maintain EHS and PSM management systems.ย 
  • Partner with process engineers to develop and maintain effective operating procedures.ย 
  • Lead PHAs and ensure process safety information remains accurate and current.ย 
  • Champion design reviews and lead PSSRs.ย 
  • Ensure effective operational training and provide guidance on compliance with applicable RAGAGEP.ย 
  • Conduct PSM compliance audits and promote employee involvement in PSM activities.ย 
  • Lead the MOC and RMP processes.ย 
  • Develop, implement, monitor, and periodically review EHS and PSM leading and lagging indicators.
  • Lead, participate in, and review incident investigations to ensure the root cause is determined and that corrective actions are developed and implemented to prevent recurrence of related exposures.
  • Serve as company expert in flammable liquids handling, HF handling, combustible dust, compressed air safety, and other identified processes. Develop and maintain the management systems for these areas.
  • Lead, document, and coordinate Halocarbon's aspect / exposure / risk profile.
  • Maintain the Halocarbon security vulnerability assessment.
  • Provide training to employees on applicable EHS/PSM topics.
  • Interfacing and acting as the company representative in assigned community organizations, industry organizations, and regulatory audits & inspections.

Requirements

Education and/or Experience

  • Bachelor's degree in chemical engineering, process safety engineering, or combination of PSM-related experience and technical background preferred
  • PE, CSP, or CCPSC certification is a plus
  • Minimum 3-year experience in chemical manufacturing / handling preferred
  • Experience leading or involvement in process hazard analysis is a plus
  • Ability to interpret and apply RAGEGEPs such as SC Fire Code, API, ANSI, NFPA, CCPS, CFRs.
  • A demonstrated track record of and experience in change leadership, risk assessment/risk management, leading EHS/PSM management systems, and maintaining technical competence preferred

Analytical Ability/Problem Solving/Technical skillsย 

  • Caring with genuine concern for employees, families, and our community which reflects their passion for EHS.
  • Curiosity for solving the toughest problems through an entrepreneurial and continuous improvement mindset.
  • Excellent analytical, critical thinking, and organizational skills.ย ย 
  • Positively adapts to and leads change.ย ย 
  • Excels at collaborating with others. Approaches internal and external customers as true partners.ย ย 
  • Effective communication skills with the ability to present oneself with tact and diplomacy. Highly capable of working with and respecting people at all levels of the organization.
  • Competitive spirit of cooperatively leveraging high performance teamwork to play to win. Acting with a sense of urgency while holding high ethical standards and a strong work ethic.ย 
  • Strong business acumen and excellent leadership skills.ย ย 
  • Hands-on, proactive, solution-oriented professional who leads by example and is self-motivated with a high degree of honesty and integrity.
  • Advanced MS Office skills and ability to quickly learn and apply new software.ย 

Safety/Essential Functions

  • Must be able to climb and descend stairs and ladders.
  • Must be capable of and willing to learn, new skills and tasks.
  • Must be capable of working where chemical odors may exist at permissible threshold limits of exposure.
  • Must be able to evacuate the plant and report to muster point in the event of an emergency or drill.
  • Must be able to sit and use a computer for extended periods of time.

ย *Halocarbon is an equal opportunity employer.ย