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Process Safety Management Engineer Jobs (NOW HIRING)

... management. * Provides expert guidance on process safety risks associated with pipelines, storage ... Risk Analysis & Engineering Support * Conducts risk assessment activities such as hazard and ...

... management. * Provides expert guidance on process safety risks associated with pipelines, storage ... Risk Analysis & Engineering Support * Conducts risk assessment activities such as hazard and ...

Do you have 10years of plant process, maintenance, or project engineering work to effectively interact with plant management, including Safety, Maintenance, Operations, and Engineering. * Requires in ...

Engineer-Process Safety, Lead

Houston, TX · On-site

$98K - $128K/yr

The Lead Engineer collaborates closely with operations, engineering, maintenance, and regulatory ... Proven leadership experience managing process safety programs and teams. * Familiarity with ...

The Process Safety Engineer is responsible for working with our expert EHS team to support the ... This position reports to the EHS Manager and is part of the Resins and Technology Team located in ...

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Process Safety Management Engineer information

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$80.5K

$125K

$187.5K

How much do process safety management engineer jobs pay per year?

As of Jun 30, 2026, the average yearly pay for process safety management engineer in the United States is $124,999.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,000.00 and $140,000.00 per year, depending on experience, location, and employer.

What is a Process Safety Management Engineer?

A Process Safety Management (PSM) Engineer is a professional who specializes in identifying, evaluating, and controlling hazards associated with industrial processes, especially those involving hazardous chemicals. They develop and implement safety procedures, conduct risk assessments, and ensure compliance with regulatory standards such as OSHA's Process Safety Management regulations. Their goal is to prevent accidents, such as fires, explosions, and chemical releases, that could harm people, property, or the environment. PSM Engineers often work in industries like oil and gas, chemicals, pharmaceuticals, and manufacturing.

What are the key skills and qualifications needed to thrive as a Process Safety Management Engineer, and why are they important?

To thrive as a Process Safety Management Engineer, you need a solid background in chemical or mechanical engineering, process safety regulations, and risk assessment methods, typically supported by a relevant engineering degree and experience in industrial environments. Familiarity with process hazard analysis (PHA) tools, OSHA PSM standards, and safety management software is essential. Strong analytical thinking, attention to detail, and effective communication skills set candidates apart in this role. These skills and qualifications are crucial to ensure regulatory compliance, prevent accidents, and foster a culture of safety in complex industrial operations.

What are some common challenges faced by Process Safety Management Engineers in ensuring compliance across multiple facilities?

One of the main challenges Process Safety Management Engineers encounter is maintaining consistent compliance with safety regulations and company standards across different sites, each of which may have unique processes and risk profiles. Balancing site-specific needs with overarching safety protocols often requires strong communication and coordination with site managers, operators, and regulatory bodies. Engineers must also stay updated on evolving regulations and industry best practices, adapting their risk assessment and mitigation strategies accordingly. Regular training and audits are essential to address gaps and reinforce a strong safety culture at each location.

What is the difference between Process Safety Management Engineer vs Process Safety Engineer?

AspectProcess Safety Management EngineerProcess Safety Engineer
Required CredentialsBachelor's in engineering, certifications like API, OSHA PSM trainingBachelor's in chemical or process engineering, similar safety certifications
Work EnvironmentIndustrial plants, refineries, chemical facilitiesRefineries, chemical plants, manufacturing sites
Employer & Industry UsageOil & gas, petrochemical, chemical industriesSimilar industries, often overlapping roles
Common Search & ComparisonYesYes

The Process Safety Management Engineer focuses on implementing and maintaining safety management systems in industrial settings, ensuring compliance with regulations. The Process Safety Engineer also emphasizes safety protocols but may have a broader role in process design and risk assessment. Both roles require similar credentials and are used interchangeably in many industries, with slight differences in focus.

More about Process Safety Management Engineer jobs
Who are the top companies hiring for Process Safety Management Engineer jobs? The top employers for Process Safety Management Engineer jobs are:
What states have the most Process Safety Management Engineer jobs? States with the most job openings for Process Safety Management Engineer jobs include:
What job categories do people searching Process Safety Management Engineer jobs look for? The top searched job categories for Process Safety Management Engineer jobs are:
Infographic showing various Process Safety Management Engineer job openings in the United States as of June 2026, with employment types broken down into 99% Full Time, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $124,999 per year, or $60.1 per hour.
Process Safety Engineer

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 13 days ago


Lubrizol rating

8.7

Company rating: 8.7 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

14th of 91 rated chemical manufacturers


Job description

Shape the Future with Us. At Lubrizol, we’re transforming the transportation, industrial applications, and consumer markets through science, sustainability, and a culture of inclusion. As part of our global team, you’ll be empowered to make a real impact—on your career, your community, and the world around you.

Location: Deer Park, TX
Travel: Occasional (Bayport support as needed)
Job Type: Full‑time; On‑site

How You’ll Make an Impact

As a Process Safety Engineer, you’ll play a critical role in ensuring safe, compliant, and reliable operations at the Lubrizol Deer Park facility. You’ll be accountable for the implementation, management, and continuous improvement of the site’s Process Safety Management (PSM) and Risk Management Plan (RMP) programs while providing expert engineering leadership across the plant. In this role, you will:

  • Provide day‑to‑day process safety support for assigned operating units.
  • Facilitate PHA revalidations, Capital Project PHAs, and LOPA studies, including preparation for and completion of PHA management reviews and final reports.
  • Participate in and lead incident investigations as needed; support classification of process safety incidents.
  • Review and support Management of Change (MOC) requests, including determining when PHAs are required; participate in PSSRs.
  • Manage PSM action item tracking, including database entry, follow‑up, and facilitation of timely closure.
  • Provide guidance on ALARP determinations and Independent Protection Layer (IPL) identification.
  • Support site PSM KPIs, update Reactivity Matrices, and contribute to PSM Manual updates and revisions.
  • Support compliance with the ASV program, including gap assessments and development of compliance plans.
  • Manage and drive execution of strategic site PSM initiatives, serving as the primary PSM point of contact.
  • Provide regulatory compliance guidance for PSM/RMP programs and advise managers, supervisors, engineers, and contractor safety representatives.
  • Participate in site and corporate process safety initiatives, supporting standardization of Lubrizol PSM/RMP work processes.
  • Perform gap analyses to align site practices with corporate standards and industry best practices.
  • Support and lead PSM audits at the site and regional level as required.
  • Develop and deliver Process Safety training programs for site personnel.

Required Qualifications that Enable Your Success

  • Bachelor’s degree or higher in Chemical Engineering.
  • 8+ years of experience in a chemical or petrochemical manufacturing environment with direct PSM responsibility.
  • Hands‑on experience in hazard identification and risk analysis, including PHAs and LOPA.
  • Experience supporting or leading PSM/RMP regulatory compliance programs.
  • Experience with facility siting studies and relief sizing.
  • Prior PHA / LOPA facilitation experience.
  • Strong working knowledge of industry codes, standards, and RAGAGEP, including ASME, API, NFPA, ANSI, IEC, and similar.Experience with process safety software tools such as PHA‑Pro, PHA‑Works,
  • PHAST, or similar.
  • Demonstrated ability to act as a change agent, influencing decisions and driving continuous improvement across organizations.

Your Work Environment

At Lubrizol, we’re committed to providing a safe, inclusive, and empowering work environment where you can deliver meaningful impact. In this role, your environment may include:

  • Working on‑site in a chemical manufacturing facility, with appropriate PPE provided.
  • Frequent interaction with Operations, Engineering, Maintenance, and Leadership teams.
  • Use of engineering tools, databases, and digital systems to support PSM programs.
  • Participation in audits, training sessions, and site initiatives.
  • Adherence to rigorous safety, regulatory, and ergonomic standards.

We continuously invest in our people, facilities, and technologies to support your success and growth. If you require reasonable accommodation, we are committed to working with you to ensure a fully inclusive and accessible experience.

Benefits that Empower You

  • Competitive salary with performance‑based bonus opportunities
  • 401(k) match + Age‑Weighted Defined Contribution
  • Comprehensive medical, dental & vision coverageHealth Savings Account (HSA)
  • Paid holidays, vacation, and parental leave
  • Flexible work environment
  • Learning and development opportunities
  • Career and professional growth
  • Inclusive culture and community engagement
  • Learn more at benefits.lubrizol.com

#LI-JL1

Lubrizol: Imagined for Life. Enabled by Science. ™ Delivered by You.

For nearly 100 years, The Lubrizol Corporation, a Berkshire Hathaway company, has been at the forefront of innovation to enhance everyday life, advance mobility, and make the modern world work better. Our specialty chemistry solutions—from engine oils, performance coatings, and skincare to medical devices and plumbing systems —are powered by the expertise, passion, and commitment of people like you.

We tackle the world’s toughest challenges with science-based solutions, deeply understanding our customers to deliver innovative chemistry and differentiated value. Our inclusive culture, dedication to safety, and incredible global talent drive our success. Our solutions meet the evolving needs of the modern world—brought to life by science and, most importantly, delivered by you.

Whether you're in the lab, on the production floor, or in the office, you'll be part of a team around the world that empowers you to think boldly, drive results, and contribute to solutions that shape a better, more sustainable future. 

 

We win because of you. Let’s build the future together.


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About Lubrizol

Sourced by ZipRecruiter

The Lubrizol Corporation, a Berkshire Hathaway company, is committed to enabling a sustainable future. Our unmatched science unlocks immense possibilities at the molecular level, driving sustainable and measurable results to help the world Move Cleaner, Create Smarter and Live Better. Our solutions are used by people every day, improving billions of lives around the world.

Industry

Chemical manufacturing

Company size

10,000+ Employees

Headquarters location

Wickliffe, OH, US

Year founded

1928

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