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Process Optimization Jobs in Alabama (NOW HIRING)

Croda

Lead Process Engineer

Alabaster, AL · On-site

$88K - $114K/yr

The role owns the site process optimization roadmap and leads initiatives to reduce process variation, increase yield, improve gross margin, reduce cycle times, expand capacity and strengthen ...

HIKINEX

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing. * Assist with process optimization and system reliability improvements based ...

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing. * Assist with process optimization and system reliability improvements based ...

Mississippi Lime

Process Engineering Co-Op

Calera, AL · On-site

Process optimization and continuous improvement * Manufacturing data analysis and reporting * Root cause analysis and problem solving * Process controls and quality systems * Capital project support ...

American Trim

Process / Quality Engineer

Cullman, AL · On-site

This role provides technical leadership in process optimization, automation, troubleshooting, continuous improvement, and new product launches while collaborating with cross-functional teams to ...

Huntsman Corporation

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Experience supporting manufacturing operations and process optimization initiatives. * Experience conducting root cause analyses and implementing corrective actions. Skills and Knowledge * Strong ...

Huntsman

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Experience supporting manufacturing operations and process optimization initiatives. * Experience conducting root cause analyses and implementing corrective actions. Skills and Knowledge * Strong ...

McWane, Inc.

M&H Valve Process Engineer

Anniston, AL · On-site

Focusing on process optimization, the engineer will work to reduce waste, enhance product quality, and ensure safety standards. This role plays a key part in maintaining the flow of production while ...

McWane, Inc.

M&H Valve Process Engineer

Anniston, AL · On-site

Focusing on process optimization, the engineer will work to reduce waste, enhance product quality, and ensure safety standards. This role plays a key part in maintaining the flow of production while ...

Westrock

Sr. Eng, Process Control

Stevenson, AL · On-site

$95K - $123K/yr

Maintains a strong emphasis on IT/OT improvement projects -- customer focused innovations, cost saving improvements, process optimization, etc. * Utilizes a proactive approach and project skills to ...

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Process Optimization information

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How much do process optimization jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for process optimization in Alabama is $28.18, according to ZipRecruiter salary data. Most workers in this role earn between $24.42 and $33.56 per hour, depending on experience, location, and employer.

What is process optimization?

A Process Optimization job focuses on analyzing, improving, and streamlining workflows to enhance efficiency, reduce costs, and improve overall performance. Professionals in this role use data analysis, automation, and best practices to identify bottlenecks and implement solutions. They often collaborate with cross-functional teams to drive continuous improvement and ensure sustainable operational success. Depending on the industry, this role may involve Lean, Six Sigma, or other methodologies to optimize business processes.

What does a process optimization specialist do?

A typical day for a Process Optimization professional involves analyzing current workflows, identifying areas for improvement, and collaborating with cross-functional teams to implement solutions. You may spend time mapping out processes, conducting data analysis, and facilitating meetings or workshops to gather input and drive change. The role often requires balancing hands-on problem solving with documentation and reporting progress to stakeholders. Close collaboration with departments such as production, quality assurance, and IT is common to ensure sustainable improvements. These varied responsibilities keep the work dynamic and provide opportunities for ongoing learning and impact.

What are the key skills and qualifications needed for process optimization?

To thrive in Process Optimization, you need strong analytical skills, a background in process engineering or industrial engineering, and often a relevant degree in engineering, business, or operations management. Familiarity with process mapping software, Lean Six Sigma methodologies, and data analysis tools such as Excel, Minitab, or Tableau is commonly required, with certifications like Lean Six Sigma Green or Black Belt being advantageous. Exceptional problem-solving abilities, communication skills, and a collaborative mindset help candidates stand out in this role. These skills are crucial for identifying inefficiencies, facilitating improvements, and driving measurable results across diverse business operations.

What is a process optimization specialist?

A process optimization specialist is a professional who analyzes and improves business processes to increase efficiency, reduce costs, and enhance quality. They often use tools like Lean, Six Sigma, or data analysis software and may require certifications in process improvement methodologies.

What jobs involve process improvement?

Jobs that involve process improvement include roles such as Process Improvement Specialist, Business Analyst, Operations Manager, and Lean Six Sigma Consultant. These positions focus on analyzing workflows, identifying inefficiencies, and implementing changes to enhance productivity and quality, often requiring skills in data analysis, project management, and familiarity with process improvement methodologies.

What are the most commonly searched types of Process Optimization jobs in Alabama?

The most popular types of Process Optimization jobs in Alabama are:

What are popular job titles related to Process Optimization jobs in Alabama?

For Process Optimization jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Process Optimization jobs in Alabama look for?

The top searched job categories for Process Optimization jobs in Alabama are:

Process Optimization jobs near you
Infographic showing various Process Optimization job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 13% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $58,613 per year, or $28.2 per hour.

Lead Process Engineer

Croda

Alabaster, AL • On-site

$88K - $114K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 27 days ago

Key responsibilities

  • Lead and coordinate the Process Engineering function, establish objectives, and maintain improvement roadmaps.

  • Own site-level performance and improvement programs for yield, gross margin, cycle time, throughput, process capability, cost reduction, and equipment effectiveness.

  • Lead multiple minor capital projects, develop project scopes, and coordinate with stakeholders to ensure project objectives are met.

Job description

Lead Process Engineer
Croda is an FTSE100 global leader in specialty ingredients. Our Purpose, Smart Science to Improve Lives™, and our values of Innovative, Responsible and Together guide how we create high-performance solutions for the Life Sciences and Consumer Care markets.
We are seeking a Lead Process Engineer to join our site engineering team in Alabaster, Alabama. This technical leadership role is accountable for improving manufacturing performance across pilot plant, clinical and commercial drug substance manufacturing operations. The role owns the site process optimization roadmap and leads initiatives to reduce process variation, increase yield, improve gross margin, reduce cycle times, expand capacity and strengthen operational effectiveness.
The Opportunity
In this role, you will serve as the senior engineering partner to Manufacturing, Manufacturing Science & Technical Services (MS/TS), Quality, Reliability Engineering and Supply Chain. You will provide governance and prioritization for process improvement initiatives, oversee the site Operational Excellence portfolio, lead minor capital projects, and act as the primary escalation point for complex technical manufacturing issues.
Who We're Looking For
Education and Certification
  • Bachelor's, master's or doctoral degree in Chemical Engineering.
  • Lean Six Sigma Black Belt certification.

Required Experience
  • 10 years of experience in a regulated environment.
  • General knowledge of pharmaceutical product or excipient manufacturing processes.
  • Experience developing and implementing business strategies, including organizational structure, change management, budget development, project management and strategic staffing plans.
  • Experience applying technical expertise, data analysis and root cause evaluation to resolve complex manufacturing and process issues.
  • Knowledge of safety and environmental compliance regulations and practices for working around hazardous chemicals.

Skills and Capabilities
  • Excellent leadership, mentoring and team development skills.
  • Excellent written and verbal communication skills, with the ability to interact effectively with employees, customers and senior management.
  • Ability to identify unanticipated outcomes or deviations and rapidly develop appropriate corrective actions.
  • Ability to improve policies, practices, procedures, engineering standards and systems.
  • Knowledge of PPE, safety protocols and practices related to potential airborne exposure to hazardous chemicals.

What You'll Be Doing
Process Engineering Leadership
  • Lead and coordinate the Process Engineering function, establish annual objectives and maintain improvement roadmaps.
  • Prioritize engineering resources and improvement projects based on business requirements and expected impact.
  • Develop engineering standards, best practices, systems and processes.
  • Mentor process engineers and serve as the senior technical escalation point for manufacturing process performance issues.

Manufacturing Performance and Cost Improvement
  • Own site-level performance and improvement programs for yield, gross margin, cycle time, throughput, process capability, cost reduction, overall equipment effectiveness and right-first-time performance.
  • Identify losses and performance gaps, analyze trends, recommend actions, establish improvement targets and monitor effectiveness.
  • Identify opportunities to improve gross margin and overhead allocation through yield improvement, waste reduction, solvent recovery and removal optimization, energy reduction, labor productivity and equipment utilization.
  • Quantify financial benefits, build business cases and report savings generated through implemented improvements.
  • Provide regular updates to MS/TS, Engineering and Operations leadership.

Cycle Time Reduction and Capacity Improvement
  • Perform value-stream analyses to identify bottlenecks and production constraints.
  • Improve equipment utilization, changeover efficiency, batch cycle times, process throughput and scheduling effectiveness.
  • Support debottlenecking initiatives and capacity expansion plans.
  • Partner with Production to improve schedule adherence and operational execution.

Plant Support and Minor Capital Projects
  • Own the site's five-year portfolio of process-related capital projects and prioritize projects based on safety, compliance, capacity, cost, growth and value preservation.
  • Lead multiple minor capital projects, typically less than $1 million each, from scope development and funding requests through startup and closeout.
  • Develop project scopes, estimates, engineering justifications and schedules; coordinate contractors, vendors, Operations and Quality.
  • Review and approve project scope changes and ensure projects achieve objectives related to capacity, reliability, cost reduction, safety, compliance and technology upgrades.
  • Support commissioning and Operational Readiness Reviews, and lead engineering activities related to equipment qualification, commissioning, startup and requalification.
  • Develop and execute risk assessments, impact assessments and qualification protocols.

Process Hazards and Risk Management
  • Lead and facilitate process hazard analyses, HAZOPs, What-If reviews, job safety analyses and Management of Change activities.
  • Identify process safety risks, implement engineering controls and ensure process modifications maintain acceptable safety and regulatory compliance.
  • Support Process Safety Management and site safety initiatives.

Master Batch Record Stewardship
  • Serve as a key technical owner for governance and compliance of master batch production records (MBPRs).
  • Partner with MS/TS, Production and Quality during new product introduction, scale-up, technology transfer and process improvements.
  • Ensure batch documentation accurately reflects current process design and control strategies.

Continuous Improvement and Operational Excellence
  • Lead site process optimization strategies and facilitate Lean Manufacturing and Operational Excellence initiatives.
  • Develop long-term improvement pipelines and project portfolios.
  • Partner with Production leadership to improve operations and drive engineering solutions that reduce variability and improve process robustness.

Working Conditions
  • This is a site-based role located in Alabaster, Alabama.
  • The role works in a laboratory and manufacturing environment and may involve contact with organic solvents, biological samples and caustic chemicals.
  • The position is active and requires standing, walking, bending, kneeling and stooping. Occasional lifting or moving of items up to 50 pounds is required.
  • Occasional business travel to Croda and contractor sites in the United States and internationally may be required.

What We Offer
Join a global organization with opportunities for growth, technical leadership and meaningful impact. The successful candidate will receive a competitive salary and benefits package including:
  • Excellent Medical, Dental and Vision coverage, available immediately.
  • Generous PTO and paid holidays.
  • 401(k) match.
  • Wellness reimbursement.
  • Parental leave.
  • Career development opportunities.
  • Company-paid and voluntary Life and AD&D Insurance.
  • Short- and long-term disability.

Additional Information
This on-site position is located in Alabaster, Alabama.
If you require any reasonable adjustments during the hiring process or experience any issues with our online application process, please email candidate@croda.com.
Why Croda?
At Croda, we believe our people are our difference. We are people-led, driven by the desire to do good and deliver value. Guided by our values of Responsible, Innovative and Together, we bring together diverse teams and talents to create an inclusive, collaborative organization where innovation and customer focus underpin all that we do.
Equal Opportunity Employer
Croda recognizes employees as our strength, and the diversity they bring to our workforce is directly linked to our ongoing success. We are an equal opportunity employer and place a high value on diversity and inclusion. We do not discriminate on the basis of any protected attribute, including age, race, color, religion, national origin, gender, sexual orientation, gender identity, gender expression, marital or veteran status, pregnancy or disability, or any other basis protected under applicable law. In accordance with applicable law, we make reasonable accommodations for applicants' and employees' religious practices and beliefs, as well as any mental health or physical disability needs.
Equal Opportunity Employer/Disability/Veterans. This Organization Participates in E-Verify.

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