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Process Instrumentation Jobs (NOW HIRING)

Through knowledge of measurement and control instrumentation equipment used in industrial process control including temperature, level, pressure, flow, density, particle size, Ph/ORP, conductivity ...

Monday - Friday | 7:30 AM - 3:30 PM Job Type: Full-Time | Onsite About the Opportunity This role supports continuous-process instrumentation in a rugged heavy industrial environment . This position ...

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Process Instrumentation information

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$13

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$36

How much do process instrumentation jobs pay per hour?

As of Jun 20, 2026, the average hourly pay for process instrumentation in the United States is $20.40, according to ZipRecruiter salary data. Most workers in this role earn between $16.83 and $20.43 per hour, depending on experience, location, and employer.

How much do instrument techs get paid?

Instrument technicians typically earn an average annual salary of around $55,000 to $75,000, depending on experience, certifications, and the industry sector. Salaries can vary based on location, with higher wages often found in regions with a strong industrial or manufacturing presence, and may include benefits such as overtime pay and training opportunities.

What are some common challenges faced by professionals working in process instrumentation, and how can they be addressed?

Professionals in process instrumentation often encounter challenges such as troubleshooting complex sensor networks, maintaining calibration accuracy, and adapting to rapidly evolving technology. Staying current with industry standards and regularly participating in training can help address these issues. Additionally, effective communication with engineering, maintenance, and operations teams is essential for resolving instrumentation problems promptly and ensuring optimal system performance.

What is the difference between Process Instrumentation vs Control Systems Technician?

AspectProcess InstrumentationControl Systems Technician
CredentialsTypically requires a diploma or certification in instrumentation or electronicsOften requires a diploma or certification in control systems or electronics
Work EnvironmentIndustrial plants, manufacturing facilities, oil & gas, chemical plantsIndustrial facilities, automation environments, manufacturing plants
Industry UsageUsed across process industries for monitoring and controlling processesUsed for maintaining and troubleshooting control systems and automation equipment

Process Instrumentation and Control Systems Technicians both work in industrial environments and require similar technical certifications. However, Process Instrumentation focuses on installing, calibrating, and maintaining measurement devices, while Control Systems Technicians specialize in the operation and troubleshooting of control systems and automation equipment. Both roles are essential for efficient plant operation but serve different technical functions within the industry.

What are the key skills and qualifications needed to thrive as a Process Instrumentation Specialist, and why are they important?

To thrive as a Process Instrumentation Specialist, you need a solid background in electronics, instrumentation, process control, and typically an associate or bachelor's degree in engineering or a related technical field. Familiarity with PLCs, DCS systems, calibration tools, and relevant industry certifications such as ISA Certified Control Systems Technician (CCST) are commonly required. Attention to detail, analytical thinking, and effective communication skills help professionals excel in troubleshooting and collaborating with operations teams. These competencies ensure accurate process measurements, reliable system performance, and safe, efficient plant operations.

Is instrumentation in high demand?

Process instrumentation professionals are in high demand across industries such as manufacturing, oil and gas, and power generation due to the need for precise control and monitoring of industrial processes. Skills in calibration, troubleshooting, and familiarity with control systems like PLCs and SCADA increase employability in this field.

What jobs in the US pay 300,000 a year?

In process instrumentation, senior roles such as instrumentation managers, control systems engineers, or specialized consultants can reach or exceed a $300,000 annual salary, especially with extensive experience, advanced certifications, and working in high-demand industries like oil and gas or chemical manufacturing. These positions often require strong technical skills, project management, and knowledge of automation tools and safety standards.

What is process instrumentation?

Process instrumentation involves designing, installing, and maintaining devices and systems that measure and control industrial processes, such as temperature, pressure, flow, and level. It ensures safe, efficient, and reliable operation of manufacturing or processing facilities, often requiring knowledge of control systems, sensors, and calibration techniques.
More about Process Instrumentation jobs
What states have the most Process Instrumentation jobs? States with the most job openings for Process Instrumentation jobs include:
Instrumentation, Controls & Electrical Technician

Instrumentation, Controls & Electrical Technician

Longview Power LLC

Maidsville, WV โ€ข On-site

Other

Posted 4 days ago


Job description

JOB SUMMARY (Why does job exist?)The Instrumentation, Controls & Electrical (IC&E) Technician reports directly to the IC&E Supervisor and supports the maintenance and operation of an 800 MW supercritical coal-fired generating station. Responsibilities include troubleshooting, testing, maintenance, calibration, repair, and proper operation of plant electrical, instrumentation, and control systems including DCS, PLCs, turbine controls, switchgear, motors, analyzers, and process instrumentation. The position supports safe and reliable plant operation through preventive, predictive, and corrective maintenance activities while complying with all plant safety and environmental procedures.ESSSENTIAL DUTIES AND RESPONSIBILITIES - Troubleshoot, test, repair, calibrate, and maintain plant instrumentation and electrical equipment- Maintain and support distributed control systems (DCS), PLCs, turbine controls, and associated hardware- Troubleshoot AC/DC motors, breakers, switches, actuators, transmitters, analyzers, and process instrumentation- Perform preventive and predictive maintenance activities on electrical and instrumentation systems- Read and interpret electrical drawings, loop sheets, P&IDs, schematics, and technical manuals- Install, modify, and repair wiring, conduit, control panels, and associated electrical equipment- Use electrical and electronic test equipment including multimeters, meggers, oscilloscopes, and process calibrators- Perform inspections and maintenance in compliance with plant procedures and applicable electrical codes- Support outages, startups, commissioning activities, and operational troubleshooting- Coordinate work activities with operations, contractors, and maintenance personnel- Maintain clean and safe work areas and comply with all plant safety and LOTO procedures- Participate in on-call rotation and work extended hours or shift coverage as required- Support maintenance and calibration activities associated with environmental monitoring systems as assignedJOB REQUIREMENTS (EDUCATION, EXPERIENCE, KNOWLEDGE, SKILLS)- Associate degree or technical certification in Instrumentation, Electrical Technology, Electronics, or related field preferred- Equivalent industrial power plant or heavy industrial maintenance experience considered in lieu of formal education- Working knowledge of AC/DC electrical systems, instrumentation, process controls, motors, drives, and switchgear- Experience troubleshooting PLC/DCS systems preferred- Ability to interpret technical drawings, schematics, and control documentation- Knowledge of plant safety practices and Lock-Out/Tag-Out procedures- Strong computer skills including Microsoft Office applications- Strong communication and problem-solving skills- Ability to work independently and in a team environment- Valid driver's license required- Successfully complete pre-employment physical exam, including a drug alcohol test, and a background checkPREFERRED EXPERIENCE- Power generation or heavy industrial maintenance experience- Experience with Emerson Ovation or similar DCS platforms- Experience with turbine control systems- High-voltage switching and grounding experience- Experience supporting emissions monitoring or environmental systems- Knowledge of PLC-based control systems in an industrial or power generation environment

SUPERVISORY RESPONSIBILIITESDoes this job have supervisory responsibilities. NoSupervision Received:Receives guidance with respect to general objectives; in the majority of tasks and projects assigned, determines methods, work sequences, scheduling, and methods to achieve objectives or assignments; operates within specific policy guidelines.Are there non-supervisory employees who report directly to this job. NoAre there subordinate supervisors reporting to this job

NoOTHER DUTIES AND RESPONSIBILITIES- Comply with all Safety & Environmental policies, practices and procedures- Participate in proactive team efforts to achieve departmental and company goals- Perform other duties as assigned- Clean Plant, Shop, and other work areas- Provide leadership to others through example and sharing of knowledge/skill- The IC&E Technician (Level 1) will be capable of proper High Voltage grounding throughout the facility- Thorough knowledge of High Voltage in respect to coordinating/supervising a contractor work force- Implement the facility's maintenance programs in the electrical instrument and controls areas- Ability to stand in for supervision when requiredEDUCATION AND EXPERIENCELevel of education and experience needed to successfully accomplish the essential duties of this job.Associate's degree (A.A.) or equivalent from two-year College or technical school; or five years related experience and/or training; or equivalent combination.LANGUAGE SKILLSLevel of language (ability to read, write and speak English) needed to successfully accomplish the essential duties of this job.Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.MATHEMATICAL SKILLSLevel of mathematical skills and ability to successfully accomplish the essential duties of this job.Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry

Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations. REASONING ABILITYLevel of reasoning skills and abilities needed to successfully accomplish the essential duties of his/her job.Ability to define problems, collect data, establishes facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.COMPUTER OPERATIONSUtilize complex computer operations (intermediate programming in 3rd and 4th generation languages, relational databases, and operating systems) and advanced features of software packages (word-processing, spreadsheet, graphics, etc.)PLANNING/ORGANIZATIONHandle multiple projects simultaneously.CERTIFICATES, LICENSES, REGISTRATIONSLicenses, certificates, or registrations that are required to perform the essential duties of this job.Valid Driver's License PHYSICAL/ENVIRONMENTAL DEMANDSHow much on-the-job time is spent in the following physical activities?Frequent: Standing; Walking; Sitting; Using hand to finger, handle or feel; Reaching with hands and arms; Talking or hearing; DrivingOccasional: Climbing or balancing; Stooping, kneeling, crouching, or crawling; Tasting or smelling; Respirator useDoes this job require that weight be lifted or force be exerted

If so, how much and how often?Frequent: Up to 25 lbsOccasional: Up to 50 lbsWORKING CONDITIONSIndustrial power plant environment with exposure to noise, heat, dust, vibration, and outdoor weather conditions. Frequent walking, climbing, standing, and lifting up to 50 pounds. Occasional respirator use and confined space work may be required.Occasional: Wet or humid conditions (non-weather); Work near moving mechanical parts; Work in high precarious places; Fumes or airborne practices; Outdoor weather conditions; Extreme heat (non-weather); VibrationRare: Toxic or caustic chemicals; Extreme cold (non-weather); Risk of electrical shock; Work with explosives; Risk of radiationHow much noise is typical for the work environment of this job?Loud (examples: metal can manufacturing department, large earth-moving equipment) TRAVELMinimal overnight travel (up to 10%) by land and/or air