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Process Development Jobs in Maryland (NOW HIRING)

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

This role is a key contributor to ESAB's technology, product development, and R&D activities. The ... Analyze and improve welding processes together with engineering teams. * Take welding performance ...

$156K/yr

This is a hands-on engineering capability development role centered on process development, qualification, and technical problem solving. You will work within a small, highly capable technical team ...

$156K/yr

This is a hands-on engineering capability development role centered on process development, qualification, and technical problem solving. You will work within a small, highly capable technical team ...

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Process Development information

See Maryland salary details

$18

$32

$48

How much do process development jobs pay per hour?

As of Jul 18, 2026, the average hourly pay for process development in Maryland is $32.69, according to ZipRecruiter salary data. Most workers in this role earn between $26.83 and $40.14 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in Process Development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.
What are the most commonly searched types of Process Development jobs in Maryland? The most popular types of Process Development jobs in Maryland are:
What are popular job titles related to Process Development jobs in Maryland? For Process Development jobs in Maryland, the most frequently searched job titles are:
What cities in Maryland are hiring for Process Development jobs? Cities in Maryland with the most Process Development job openings:
Infographic showing various Process Development job openings in Maryland as of July 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 2% Temporary, and 2% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $67,996 per year, or $32.7 per hour.
Senior Scientist, Fermentation - IR&D, Product Development

Senior Scientist, Fermentation - IR&D, Product Development

Catalent, Inc.

Baltimore, MD • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 23 days ago


Catalent rating

7.6

Company rating: 7.6 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

50th of 74 rated pharmaceutical


Job description

Senior Scientist, Fermentation - IR&D, Product Development
About Site
Catalent's Baltimore site is a leading facility specializing in biologics development and manufacturing, offering state-of-the-art capabilities to support advanced therapies. The campus provides a collaborative environment where teams work on innovative solutions for clinical and commercial supply, including cell and gene therapies. With modern laboratories and manufacturing suites, the site is designed to foster scientific excellence and operational efficiency. Employees here are part of a dynamic setting that emphasizes quality, innovation, and patient-focused outcomes, making it an exciting place to contribute to life-changing medicines.
Position Summary
We have an opportunity for a Senior Scientist, Fermentation - IR&D, Product Development to join our team. This role supports process and product innovation to keep Catalent at the forefront of leading CDMOs. You will work on upstream fermentation development, clone selection, and technology improvements for novel vectors. The position involves collaboration with internal teams and clients, contributing to innovative solutions for advanced therapies.
Shift: Monday - Friday 8AM - 5PM
Location: Baltimore, MD - BioPark
100% Onsite
The Role
  • Lead platform fit assessment for novel vectors (IR&D) and optimize upstream fermentation conditions.
  • Execute clone selection using DASGIP (4x1L) and Eppendorf BioFlo systems to identify candidates for RCB and eventual GMP MCB generation.
  • Perform strain selection across E. coli hosts to ensure plasmid stability, integrity, and high yield.
  • Evaluate novel plasmid vectors for AAV/lentiviral production via shake-flask transfection studies.
  • Conduct transfection, cloning, and high-throughput screening (ambr15 48-bioreactor system) to identify top-performing clones.
  • Tech transfer clone-specific fermentation processes to Process Development and GMP manufacturing (UpTempo and custom client vectors).
  • Drive innovation by improving strain selection, fermentation processes, media, and lysis strategies.
  • Maintain plasmid inventory, oversee fermentation lab operations, and support critical equipment ownership.
  • Troubleshoot technical challenges while collaborating cross-functionally, communicating with stakeholders/clients, and mentoring junior team members.
  • Other duties as assigned.

The Candidate
Minimum Requirements
  • PhD degree with 4+ years of upstream process development/R&D, or Master's degree with 8+ years, or BA/BS with 10+ years in upstream process development/R&D. Education must be in a biological, scientific, or engineering discipline (biology, biochemistry, chemical engineering, or equivalent).
  • Experience with a wide array of E. coli strains including Dh5, DH10b, NEB, Stbl.
  • Excellent problem-solving and written/verbal communication skills.
  • Strong interpersonal skills and ability to work effectively within a team.
  • Ability to execute detailed experimental plans, record procedures, analyze data, and present results.
  • Proficient in MS Office, specifically Excel and Word, and programs for laboratory equipment.
  • Ability to sit at a desk or computer for periods of time to prepare documentation, reports, and data analyses.
  • Ability to work in a laboratory environment for extended periods, including standing, walking, or sitting.
  • Manual dexterity to safely and accurately handle laboratory instruments, pipettes, chromatography equipment, and various tubing and fittings.
  • Occasional lifting of containers or lab equipment weighing up to 30 pounds.
  • Good vision and hand-eye coordination for detailed work.
  • Use of personal protective equipment (PPE) including lab coats, gloves, safety goggles, and, when required, respiratory protection.

Preferred Skills & Background
  • Experience with mammalian cell types including HEK293, CHO, and others is a plus.
  • Scale-up of fermentation or cell-culture processes to 50L+ bioreactor scale is a plus.
  • Experience with preparation of regulatory documents is a plus.
  • Experience with various cell lines for recombinant protein and gene therapy vector expression, process development, and/or bioprocess manufacturing is a plus.

Pay
The anticipated salary range for this position in MD is $120,000 - $150,000 Plus Bonus. The final salary offered to a successful candidate may vary, and will be dependent on several factors that may include but are not limited to: the type and length of experience within the job, type and length of experience within the industry, skillset, education, business needs, etc. Catalent is a multi-state employer, and this salary range may not reflect positions that work in other states.
Why You Should Join Catalent
  • Biologics services include process development, analytical development, quality systems, stability studies, fill/finish, and cell and virus banks.
  • Featured technologies include adeno-associated virus (AAV), vaccines, and oncolytic virus.
  • 152 hours PTO plus 8 paid holidays.
  • Medical, dental, and vision coverage options.
  • Generous 401(k) match.
  • Tuition reimbursement.

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life-saving and life-enhancing products to patients around the world. Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.
personal initiative. dynamic pace. meaningful work.
Visit Catalent Careers to explore career opportunities.
Catalent is an Equal Opportunity Employer, including disability and veterans.
If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to DisabilityAccommodations@catalent.com. This option is reserved for individuals who require accommodation due to a disability. Information received will be processed by a U.S. Catalent employee and then routed to a local recruiter who will provide assistance to ensure appropriate consideration in the application or hiring process.
Notice to Agency and Search Firm Representatives: Catalent Pharma Solutions (Catalent) is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Catalent employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Catalent. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.
Important Security Notice to U.S. Job Seekers:
Catalent NEVER asks candidates to provide any type of payment, bank details, photocopies of identification, social security number or other highly sensitive personal information during the offer process, and we NEVER do so via email or social media. If you receive any such request, DO NOT respond- it is a fraudulent request. Please forward such requests to spam@catalent.com for us to investigate with local authorities.
California Job Seekers can find our California Job Applicant Notice HERE.

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About Catalent

Sourced by ZipRecruiter

Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference.Catalent is committed to the health and safety of its employees, visitors and the customers and patients we serve.

Industry

Pharmaceutical product wholesalers

Company size

10,000+ Employees

Headquarters location

Somerset, NJ, US

Year founded

2007

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